General Capabilities |
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Equipment Used | Trumpf 5030 Fiber Laser | ||||||||||||
Laser Configuration | Solid-state Fiber Laser System, 2-axis Cutting | ||||||||||||
Accuracy | Feature sizes within 0.002 inch are possible | ||||||||||||
Cutting Thickness | 1 inch (max) | ||||||||||||
Cutting Length | 120 inch | ||||||||||||
Cutting Width | 60 inch | ||||||||||||
Kerf | 0.004 inch | ||||||||||||
Maximum Output Power | 5000 Watts | ||||||||||||
Laser Cutting Materials |
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Features & Benefits |
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Intended Applications |
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Production Volume |
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In-House Additional Services |
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Subcontracted Additional Services |
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General Capabilites |
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Sheet Metal Fabrication Processes |
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Automation Capabilities |
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Thickness Range (punching machine) |
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Maximum Sheet Metal Width (punching machine) |
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Maximum Sheet Metal Length |
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Tolerance (+/-)(punching machine) |
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Materials Used |
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Raw Material Forms |
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Typical Sheet Metal Products |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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Typical Lead Times |
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Welding Process |
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Material |
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Equipment |
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Welding Operation |
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Part Weight |
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Fulfillment/Inventory Control |
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In-House Additional Services |
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Subcontracted Additional Services |
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General Capabilities |
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Production Method Used |
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Value Added Services |
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Press Rating | 30 to 200 tons | ||
Max Press Speed | 600 SPM | ||
Maximum Press Stroke | .5 to 9.75 in | ||
Maximum Press Bed Length | 95 in | ||
Maximum Press Bed Width | 33 in | ||
Part Thickness | .003 to .188 in | ||
Tolerance (+/-) | Less than .0005 in | ||
Materials Used |
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Typical Stamping Products |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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Machining Processes |
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Equipment Used |
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Machinery Axis |
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Fixturing |
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Maximum Part Diameter (Turning) |
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Maximum Part Length (Turning) |
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Maximum Part Length (Turning) |
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Maximum Swing (Turning) |
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Maximum Part Size (CNC Milling, Vertical) |
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Maximum Part Size (CNC Milling, Horizontal) |
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Production Tolerances (+/-) |
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Typical CNC Products |
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Materials Used |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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EDM Process |
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Features |
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Additional Capabilities |
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Cutting Axis |
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Maximum Part Length |
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Maximum Part Width |
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Maximum Part Height |
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Maximum Travel Length |
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Maximum Travel Width |
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Maximum Travel Height |
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Minimum Wire Diameter |
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Minimum Part Feature |
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Tolerance (+/-) |
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Materials |
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Surface Finish |
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Typical EDM Parts |
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In-House Additional Services |
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Subcontracted Additional Services |
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Lead Time |
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Grinding Processes |
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Equipment Used |
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Machinery Axis |
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Fixturing |
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Maximum Table Size |
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Maximum Part Length |
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Size Tolerances |
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Flatness Tolerance |
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Parallel Tolerance |
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Finishes |
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Typical production CNC |
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Typical production CNC grinding products |
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Materials |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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Services |
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Applications |
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Components Scanned |
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Software |
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Accuracy |
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Documentation |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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Lead Times |
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General Capabilites |
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Production Method Used |
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Value-Added Services |
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Press Rating |
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Max Press Speed |
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Maximum Press Stroke |
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Maximum Press Bed Length |
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Maximum Press Bed Width |
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Part Thickness |
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Tolerance (+/-) |
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Materials Used |
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Typical Stamping Products |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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General Capabilities |
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Contract Assembly Services |
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Process |
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Assembled Products |
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Components |
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In-House Additional Services |
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Subcontracted Additional Services |
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Production Volume |
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General Capabilities |
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Gage Types | Checking features as tight as .0002” true position Go/No-Go Gages Attribute Gages Check Gages Inspection gages Data Collection Gages Hand Held Gages Functional Gages Length or Setting Gages |
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Fixture Types | CMM Staging Fixtures CMM Fixtures Inspection Fixtures Assembly Fixtures Automation Equipment Checking Fixtures Welding Fixtures |
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Gage Options | Steel or Aluminum Bases Cable Tethering Engraving Color Coordination Training on how to use the gage |
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Inventory Control | Secure storage for customer owned tooling and gages | ||||
In-House Additional Services |
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Subcontracted Additional Services |
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Quality | ISO 9001:2015 Strong QA program and systems Gage R&R Gage Certification Gage Calibration Lot Controlling Proven Track Record Customer Referrals Customer Testimonials |
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Typical Tooling Gage Times | 2-12 weeks | ||||
Industries Served |
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Industry Standards |
ISO 9001:2015 |
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Efficiency |
Lean Manufacturing |
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File Formats |
SolidWorks |
(8) Bridgeport EZ-Trak SX mills
Amada Meister V3 CNC surface and form grinder
(10) Surface grinders
Moore Model G18 jig grinder
DedTru 388 centerless grinding system
(5) Drill presses
SmartScope Flash 200 video measuring machine
Brown & Sharpe FX7107 Global automatic CMM
Brown & Sharpe Micro Excel 765 CMM
Virtek Laser QC 1200
Romer Arm Model 7540
Mitutoyo LH600 Computerized Linear Height Gage
OGP 14” Focus Contour Projector - 10x to 50x
Jones & Lampson FC14 Optical Comparator - 10x to 100x
Imada ZTS-550 Digital Force Guage
Hipot testers
* All presses include press automation, die protection and automatic coil feed line
100 ton Minster Piece-Maker straight side press*
100 ton Minster Piece-Maker straight side press*
175 ton Bliss SG2 straight side press*
200 ton Komatsu OBW gap frame press*
Agiecut Progress VP3
(2) Agiecut Progress VP2
Agie 250 HSS
Sodick K1C hole drilling EDM
All wire EDMs cut fully submersed and feature automatic threading
EDM room is climate controlled
Safan 300-4100, High speed electric brake press
Trumpf TruBend 5085 CNC press brake
Bystronic, Xpert 40 high speed brake
(2) Trumpf 5030 Fiber Laser - TruFlow 5000 watt laser
Trumpf TruPunch 1000 punching machine
3 Welding Bays
(2) OKK VM5 CNC Vertical Machining Centers
OKK HM500S CNC Horizontal 4-Axis Machining Center
Robo Drill D21LiA5
Hurco VM20 with 4th axis
(2) Hurco VMX42 with 4th axis
Hurco VMX64
(2) Haas VF2YT
Samsung SL25BMC/1000 CNC lathe with 3” bar feeder
Samsung SL20 CNC lathe with 2.6” bar feeder
(2) Samsung SL15 CNC lathe with 1.8” bar feeder
Aquamaster Conveyorized Parts Cleaner CB-1200E
Crystal Clean Heated Aqueous Parts Cleaner