Industrial Safety Components

Our customer was struggling with another production stamping supplier regarding quality and delivery. Wisconsin Metal Parts was able to hold the current supplier’s price and bring all 100 tools in-house. Working with our customer, we prioritized the tooling, ran first article parts, performed repairs/maintenance where needed, performed PPAP and delivered production parts over the course of several months according to the customer’s timeline.

We also helped them catalog their tooling and eliminate 30 obsolete tools. When any of these obsolete parts are needed, we now efficiently run them in our laser and brake presses. Our assembly and machining capabilities allowed the customer to consolidate this work from two vendor sources to just one. We ship bi-weekly releases to help this customer minimize inventory. References are available on this project.

Industrial Safety Components
dashes

To learn more about this project, including stamping takeovers and industrial safety components, please contact us today or see the table below.

Project Details

Product Description

Stamping Takeover

Capabilities Applied/Processes
Primary:
Production Stamping
Secondary:
CNC Machining
Assembly; insertion of PEMs, Cam bushings, Studs, Drive-Lok Pins, Rivets

 

Equipment Used to Manufacture Part

100 – 200 ton presses, CNC milling machines, Haeger insertion press, welding

Material Used

HSLAS, 1075, 1095, 3003 AL, CQCRS

Overall Part Dimensions

Length: 2.125”
Width: .250”
Thickness: .025”

Tightest Tolerances
Size : ±.001” 1.33 Cpk
Material Used Copper
In Process Testing/Inspection Performed First Article
PPAP
Gage MSA
Cpk
Attribute Gages
CMM
Smart Scope Vision System
Optical Comparator
Virtek Laser
Estimated Part Weight < 1 lb.
Industry for Use Industrial Safety Components
Volume 70 dies, producing almost 100 part numbers. 250,000 total parts annually.
Delivery Location Illinois
Standards Met

Customer supplied print, 2D CAD Drawing
Material, Plating and Heat Treat certs per customer specifications

Product Name

Industrial Safety Components