Example Projects

At Wisconsin Metal Parts, we take great pride in the quality of our work. From stainless steel fabrication projects to progressive die stamping and CNC machining, we adapt our services to meet your unique requirements. To get a feel for the kind of work we do, please explore the example projects below.

Contract Manufacturing & Assembly

Close up front view of an open stainless steel food service biodigester

Stainless Steel Biodigester

A manufacturer in the food service industry had a single supplier that was no longer able to keep up..

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Close up of sub-assembly mounting bracket with studs

Mounting Bracket Sub-Assembly

WMPI has supported a customer in the fluid metering industry with services ranging from prototypes..

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Full view of warming equipment for the food service industry

Instant Production Capacity

A manufacturer finds fast relief from the pressure of year-end shipping goals..

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Weldments that Require Machining

Weldments that Require Machining

An industrial equipment manufacturer wanted to relocate some of its current production from another vendor..

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Fully assembled brushed stainless steel food service equipment

Foodservice Equipment Takeover

How one company outsourced production so they could focus on other projects..

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Heat transfer industry production cell diagram

Heat Transfer Industry Production Cells

Our customer got us involved early in this project and we helped develop this Heat Transfer ..

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Stainless steel threaded assembly for the  construction industry

Construction Industry Threaded Holder

This stainless steel threaded assembly is manufactured complete using our CNC lathes and milling machines.

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Painted steel cabinet for the printing industry

Printing Industry Cabinet

This steel cabinet is fabricated on our laser and CNC punching machine..

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Stainless steel thermostat assembly components

Machine Equipment Thermostat

These stainless steel thermostat assembly components are manufactured using our deep draw..

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Efficient Outsourcing

Efficient Outsourcing

Increased Production Capacity and Assembly Support

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Outsourcing Assembly

Outsourcing Assembly

Moving Assembly Manufacturing for the First Time

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Disinfectant units manufactured for the medical industry

Solving Capacity Issues

Flexible Production in the Medical Industry

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Packaging Industry Takeover

Packaging Industry Takeover

Seamlessly Shifting Suppliers in the Packaging Industry

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Sheet Metal Fabrication

Assembled electronics enclosure with hardware inserted

Electronics Enclosure

This production part was previously made in China and suffered from quality issues..

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Thin-gage copper busbars for the power storage industry

Copper Busbars

A customer in the power storage industry consulted WMPI when they needed a package of thin-gage copper busbars..

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Fully assembled steel electronic storage cabinet for holding hardware

Electronic Storage Cabinet

A customer planned to manufacture an electronic storage cabinet to house hardware..

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Aluminum enclosure panel for a medical diagnostic device

Aluminum Enclosure Panel

An OEM came to us for fabrication of an aluminum enclosure panel that would be part of a medical diagnostic device.

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Steel front loader assembly for an industrial conduit pipe bender

Steel Front Loader Assembly

A manufacturer of industrial equipment came to Wisconsin Metal Parts, Inc. (WMPI) for production of a front loader..

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Full front view of a stainless steel food service biodigester

Stainless Steel Clamping Fixtures

A client from the heat transfer industry came to us for a clamping fixture..

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CNC punched and welded CRS chassis cover for the defense industry

Defense Industry Chassis Cover

This part was created using our CNC punching machine..

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Fiber Laser Cutting

Copper Busbars

Copper Busbars

A customer in the power storage industry consulted WMPI when they needed a package of thin-gage copper busbars..

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Rush Fabrication Work.

Rush Fabrication Work.

A WMPI production customer needed a lot of next-day/ same-day spot purchase support to complete..

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Reshoring to Improve Quality

Reshoring to Improve Quality

Our customer came to us experiencing quality issues from their overseas supplier.

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1010 Steel Computer Chassis Parts

1010 Steel Computer Chassis

Using a combination of our laser, punching machine and CNC brake we have created prototype samples..

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Welding

Instant Production Capacity

Instant Production Capacity

A manufacturer finds fast relief from the pressure of year-end shipping goals.

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Progress photo of welding for a frame support arm

Weldments that Require Machining

An industrial equipment manufacturer wanted to relocate some of its current production from another vendor.

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Printing Industry Cabinet

Printing Industry Cabinet

This steel cabinet is fabricated on our laser and CNC punching machine..

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Steel Front Loader Assembly

Steel Front Loader Assembly

A manufacturer of industrial equipment came to Wisconsin Metal Parts, Inc. for production of a front loader assembly..

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Prototyping & Reverse Engineering

12L14 Steel Motor Housing Prototypes

Motor Housing Prototype

Our customer came to us with a need for short lead-time prototypes..

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Stainless steel cabinet prototype for the medical diagnostic industry

Stainless Steel Medical Cabinet Prototype

This stainless steel cabinet was designed and prototyped for the medical industry..

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Brass electrical contact insert pre-production prototype for the automotive industry

Electrical Contact Insert Prototype

Pre-production prototypes were needed for this brass contact..

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1008/1010 Steel reverse drawn cup prototype progression for the automotive industry

Reverse Drawn Cup Prototype

Pre-production prototypes were needed to prove out process on this steel cup..

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A variety of 1008/1010 Steel pre-production prototypes rolled up in the tool

Rolled Up Stamping Prototype

Here is a variety of pre-production prototypes that were rolled up and/or staked in the tool..

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Aluminum gear pump housing cover prototype for the aerospace industry

Aerospace Gear Pump Cover Prototype

This aluminum housing cover is used in the aerospace industry..

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CNC Machining

Many machined shell casings for the munitions industry

Shell Casing Machining

Our customer needed quick turnaround for CNC machining on shell casings..

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Stainless Steel Casting Marine Application

Stainless Steel Casting Marine Application

Working with our customer, we marked up a drawing with cost savings ideas that allowed us to machine a part..

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Aluminum pump housing casting for off-highway equipment

Complex Aluminum Casting Machining

Our die cast customer came to us needing support to machine their tighter tolerance, more complex work..

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CNC machining on an aluminum heat plate for off-highway equipment

Metal Stamping and CNC Machining

WMPI was presented with a stamped part that needed secondary machining on an O-ring groove track..

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Zinc motor housing casting for an electric motor assembly

Zinc Die Cast Motor Housing

Weighing less than 1 lb., this zinc motor housing casting was designed to be used in an electric motor assembly and sent to us..

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A-380 Cast Aluminum turning rack castings for the storage and shelving industry

Aluminum Turning Rack Castings

As a direct result of our expertise in CNC machining of castings, a client in the storage and shelving industry..

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Many C1018 steel detent plates used for a locking mechanism for the security industry

Steel Detent Plates

A client from the security industry approached Wisconsin Metal Parts, Inc. for the fabrication of a steel detent plate..

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CMM analysis on a cast steel gear housing for the energy industry

Cast Steel Gear Housing

We built a hydraulic fixture in-house to allow for high precision machining in our horizontal OKK machining center.

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Close up of stainless steel dispensing nozzles for the energy industry

Stainless Steel Dispensing Nozzles

These stainless steel dispensing nozzles were machined complete on our Samsung SL25 lathe with live tooling.

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Stamping Takeovers

Stamped copper industrial safety components

Industrial Safety Components

Our customer was struggling with another production stamping supplier regarding quality and delivery..

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Military ordnance mechanical fuze made of bronze, copper, kovar, and stainless steel

Military Ordnance

This manufacturer originally consulted Wisconsin Metal Parts because its current stamping supplier..

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Industrial Brush Brackets

Industrial Brush Brackets

A manufacturer of industrial brush brackets was having difficulty keeping a skilled workforce to run parts..

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Custom Metal Stamping

Close up of a small 1008 steel clamp with zinc plating for the industrial controls industry

Clamp, Prototype to Production

This clamp project started off needing a few R&D test samples made with WMPI’s fiber laser and brake press..

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Mounting Bracket Sub-Assembly

Mounting Bracket Sub-Assembly

WMPI has supported a customer in the fluid metering industry with services ranging from prototypes produced in..

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Many brass timing wheels for a defense industry assembly

Brass Timing Wheels

A brass timing wheel was needed by a defense contractor and they turned to Wisconsin Metal Parts, Inc to handle this..

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Stamped copper electrical contact with in-die insertion for the automotive industry

Electrical Contact with In-Die Insertion

We built a progressive stamping die complete with in-die pin insertion to efficiently make these electrical contacts..

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Tool & Die

Arming, Timing & Fuze Delay Tooling

Arming, Timing & Fuze Delay Tooling

WMPI supports our production stamping with a full-service tool room that designs and builds..

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Progressive Metal Stamping die for a carbon steel safety unit bracket for the automotive industry

Progressive In-Die Tapping

This progressive stamping tool has an in-die tapping unit to add a threaded hole to the flange..

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Carbon steel air bag tooling for the automotive industry

Automatic Hardware Insertion Tooling

One of our Tier 2 automotive supply customers came to us with a part they wanted to run..

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Aluminum attribute gage for the off-road automotive industry

Bracket Attribute Gage

This gage was designed to check attributes and limits on left- and right-hand parts as they were coming off the die.

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Aluminum CMM holding fixture for the automotive industry

CMM Trim Fixture

Wisconsin Metal parts designed this fixture to hold a molded plastic interior trim part with a ..

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Wire Electrical Discharge Machining (WEDM) Services

Shower Nozzles

Shower Nozzles

These parts required us to design and build a progressive stamping die to cut/form stainless steel blanks that..

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Steel Detent Plates

Steel Detent Plates

A client from the security industry approached Wisconsin Metal Parts, Inc. for the fabrication of a steel detent plate..

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Stacked carbide wire EDM die blocks for the computer hardware industry

Precision Carbide Punches & Die Inserts

We support industries that require very tight tolerance contoured replacement carbide punch & die..

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