Electrical Contact with In-Die Insertion

We built a progressive stamping die complete with in-die pin insertion to efficiently make these electrical contacts. The pins are bowl fed and staked in place during the production run of the die. This tool is also capable of leaving the contacts attached to the strip to facilitate our customer's secondary operations. All tooling was built and run here at Wisconsin Metal Parts.

Electrical Contact with In-Die Insertion

To learn more about this project, including tolerances and inspection processes, please contact us today or see the table below.

Project Details

Product Description

Stamped Electrical Contact with In-Die Insertion

Capabilities Applied/Processes

Production Stamping
Tool & Die Making

Equipment Used to Manufacture Part

100 ton Minster stamping press

Overall Part Dimensions

Length: 2.125”
Width: .250”
Thickness: .025”

Tightest Tolerances
Size : ±.001” 1.33 Cpk
Material Used Copper
Max Material Finish 32Ra
In Process Testing/Inspection Performed First Article
Estimated Part Weight < 1 lb.
Industry for Use Automotive
Volume 250,000
Delivery Location Midwest, USA
Standards Met

Customer supplied print, 2D CAD Drawing, 3D model
MIL specifications
Material certifications

Product Name

Electrical Contact