Cost Savings Ideas for Stainless Casting for Marine Application

WMPI had run a stainless steel production casting part several times. The multiple setups needed to create this tight-tolerance part made it very cumbersome. Because of the part’s shape, it was challenging to clamp during the 4 setups we were currently doing.

Working with our customer, we marked up a drawing with cost savings ideas that allowed us to machine this part, using a 4th axis setup, in only 2 setups, and ultimately allowed us to pass some cost savings along. We added strategic clamping tabs for locating, which were then machined off after the parts were finished. This required a small tweak in the casting process that more than paid for itself in machining cost savings.

This was another example of how WMPI worked together with our customer’s engineering team to remove costs from a project.

Stainless Steel Casting Marine Application
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To learn more about this project, including tolerances and inspection processes, please contact us today or see the table below for more information.

Project Details

Product Description

SS Pump Housing

Capabilities Applied/Processes

Primary:
Primary: 4-axis CNC machining

Equipment Used to Manufacture Part
Hurco CNC Mill with 4th axis
Overall Part Dimensions

3.00 x 4.25 x 12.75”

Tightest Tolerances

.0005”

Material Used Cast Stainless Steel
Max Material Finish 125 Ra”
In Process Testing/Inspection Performed
FAIR, PPAP, In-process of critical dimensions, CMM inspection
Estimated Part Weight 7lb
Industry for Use Marine
Volume 100 per year
Delivery Location Midwest, USA
Standards Met

Customer supplied print, 2D CAD Drawing,
MIL specifications
ASME Y14.5M-1994
MIL-C-5541

Product Name

Pump Housing