Electrical Contact Insert Prototype

Pre-production prototypes were needed for this brass contact. We used our wire EDM capabilities to cut a stack of flat blank parts and then built soft tooling to form the bends. This was all done quickly and economically for our customer within their tight time constraints. The part is shown finished after our customer completed the molding operation.

Electrical Contact Insert Prototype
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To learn more about this project, including tolerances and inspection processes, please contact us today or see the table below.

Project Details

Product Description

Electrical Contact Insert Prototype

Capabilities Applied/Processes Primary:
WEDM
Tool & Die Making
Soft tooling
Air Press
Equipment Used to Manufacture Part Agie WEDM, soft tooling, air press
Overall Part Dimensions Length: 2.00”
Width: .50”
Tightest Tolerances ±.001"
Material Used Copper
Max Material Finish 32Ra
In Process Testing/Inspection Performed Prototype, First Article
Estimated Part Weight < 1 lb.
Industry for Use Automotive
Volume 200
Delivery Location Midwest, USA
Standards Met

Customer supplied print, 2D CAD Drawing, 3D model
MIL specifications
Material certifications

Product Name

Electrical Contact Insert