ServicesCNC Machining
Services
Electrical Discharge
Machining (EDM)
Services
Custom Metal
Stamping Services
Sheet Metal Fabrication
Services
CNC Surface &
Form Grinding Services
example projectsCNC Machining of Zinc Die
Cast Motor Housing
CNC Machining of Aluminum
Turning Rack Castings
CNC Machining of Steel
Detent Plates
Fabrication of an Aluminum
Enclosure Panel
Fabrication of a Steel Front
Loader Assembly
Fabrication of Stainless Steel
Clamping Fixtures
Progressive Die Stamping
of Brass Timing Wheels
Heat Transfer Industry Production Cells

CNC Surface & Form Grinding Services

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With the addition of our Amada Meister V3 production surface and form grinder we are able to grind a wide variety of components and shapes with minimal operator attended time.  This equipment has a working area of 6.0” x 18.0” (longer parts can be accommodated with multiple setups).  We are regularly working to tolerances of .0001" in size, shape and flatness.  With the ability to program to your CAD model or drawings we can grind flat or 3-D contours.  We also have 2-D and 3-D modeling capabilities available here if you require the assistance of one of our capable designers.  Any needed grinding or checking fixtures are designed and built in-house in our state of the art tool room.

Fully proficient in materials ranging from stainless steel, Inconel, aluminum, brass, bronze, rare metals, and carbide, we are no stranger in providing CNC grinding services for such applications as cartridges, cylinders as well as contoured punches of all varieties. 

We pride ourselves on being problem solvers as well as machinists. Whether the grinding job is for aerospace, heat transfer, agriculture, defense, electronic components, industrial components, off-highway, medical, or water filtration, we will work with you to determine the best and most effecient processes needed.  Surface grinding, form grinding, contour grinding, 3-D grinding, thin part grinding, carbide grinding, high-speed grinding, and high-accuracy grinding are just some of the typical sorts of CNC grinding work we do on a daily basis. 

With our compliment of Metal Stamping, FabricationCNC Machining and Wire EDM we could be a single source for your assembly and sub-assembly needs.

Get us involved early and we will help you spend your money wisely. 

(Click on thumbnails to enlarge)

Production CNC Grinding Parts
Production CNC Grinding Parts
  Contour Grinding Radius
Contour grinding radius
  Production Pattern Grind
Production Pattern Grind

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View Example CNC Surface & Form Grinding Projects

CNC Grinding Capability

Grinding Processes  
Surface grinding
Form Grinding
Contour Grinding
3-D grinding
Thin part grinding
Carbide grinding
High speed grinding
High accuracy grinding
Temperature stable grinding

Equipment Used  
Amada Meister V3 CNC Production Surface and Form
Grinder
Touch Probe
10 Wheel management system

Machinery Axis   3

Fixturing  
Magnetic Chuck
Standard grinding fixtures
Custom grinding fixtures

Maximum Table Size   6.0 x 18.0"

Maximum Part Length   Longer parts can be accommodated with multiple setups

Size Tolerances   to +/-.0001"

Flatness Tolerance   to .0002", depending on application

Parallel Tolerance   to .0001", depending on application

Finishes   to 8 Ra"

Typical production CNC grinding products   Cartridge, Cylinder, contoured punches, carbide punches, blades, knives, inserts, key punches, gear punches, tube punches, fin die punch, fin punch, louver punches, turbulator punches, Lamination punches, flat grinding, edge grinding, valves, seals, pumps, bearings, critical tolerance parts

Materials  
Steel, HRS, CRS, LCS
Stainless Steel, SS
Tool Steels
A-286, Inconel
Aluminum, 5052, 6061, 6063, 7075
Copper
Brass
Bronze
Exotic Metals
Carbide

Secondary Services Offered    

In-House Additional Services  
Finding out your needs
Problem solving, working with your engineers
Help you spend your money wisely
Engineering
Design
One stop project management
Multiple Production Manufacturing Processes
Production work cells
Assembly, Assembly work cells
Sub Assembly
Hardware Insertion
PEM Insertion
Broaching
Welding
Spot Welding
Deburring
Wire EDM
CNC machining
CNC Turning
Jig Grinding
Special Packaging
Modular Fixturing, Custom Fixturing,
Quick Change capabilities
Gaging
Custom Packaging
Efficient inventory tracking and lot controlling
Tracked KPI's (key performance indicators)

Subcontracted Additional Services  
Heat Treating
Painting
Plating
Polishing
Double disc grinding
FPI
X-Ray Testing
Part washing
laser
waterjet

Inspection  
Smart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe manual CMM
Portable Faro Arm CMM
OGP Optical Comparators
Leica Microscopes
Computerized Linear Height Gage
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages
Pressure Testing
Leak Testing

Quality  
ISO 9001:2008
Strong QA program and systems
PPAP
FA Inspection
Lot Controlling
CPK Data
Statistical data collection
Proven Track Record
Customer Referrals and Testimonials

Inventory Control  
JIT Deliveries
Kanban
Blankets
Material Consignment

Production Volume   Prototype through Production

Additional Information

Industry Focus   We serve a variety of Original Equipment Manufacturers in industries including:

Aerospace
Agriculture
Battery
Electrical Components
Emerging Technology
Defense
Food & Beverage
Fluid Power
Heat Transfer
Industrial Components
Medical
Personal Care
Printing
Transportation
Water Filtration
Auto Powertrain
Builders Hardware
Telecommunication
Power & Hand Tools
Instruments/Measuring Devices
Marine
Appliances
Motors
Engines
Housings
Assemblies
Pumps
Connectors
Casting Company

Industry Standards  
ISO 9001:2008
CAGE Code : 1WSJ0
DUNS : 363862921
NAICS : 332710
Mil-Spec
RoHS
DFARS
Precision Metalforming Association (PMA) Member
Tool, Die,& Machining Association of Wisconsin

Efficiency  
Lean Manufacturing
5S
Production work cells
Assembly work cells
Continuous process improvement and cost reduction

File Formats Accepted  
VISI-Series (3D Modeling)
AutoCAD (with Die maker)
GibbsCAM
MasterCAM
Esprit
SolidWorks
DXF
DWG
STEP
IGES

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