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Tool and Die Designers and Builders

Tool & Die
Tool & Die

Wisconsin Metal Parts, Inc. designs and builds all tooling in-house. Our design and engineering team uses the most up-to-date forming and stamping simulation software to help you validate the final design before building the die. We can assist material selection and identify potential problem areas to help you best design your metal part or assembly for manufacturability. Our full-service tool room is staffed by expert toolmakers with two shifts to meet your tight deadlines.

WMPI invests in technology such as new Agie wire EDM, CNC surface and form grinding and CNC machines that improve quality and speed turnaround times. We offer full feed lines on all presses (30 to 200 tons) so your tooling is debugged and running at production speed before we ship it. We are experts at building "Class A," progressive, single-hit, form, draw, insertion, in-die tapping, fine blank, compound dies and more. We also design and build inspection gages, fixtures and components as well as perform die repairs and maintenance. We can assist you with die sensor selection to protect your tool.

WMPI will keep you informed regularly on your tooling progress. Our prototype options include soft /low-volume tooling, WEDM, CNC machining and laser cutting available in-house. With CNC Machining, Fabrication, CNC Grinding, Wire EDM and secondary support presses, we can be a single source for your assembly and sub-assembly needs. Get us involved early and we will help you spend your money wisely.

Wisconsin Metal Parts, Inc. is ISO 9001:2008 certified. To learn more about our services contact us today or see the links below.


ExpandExample Projects
Arming, Timing & Fuze Delay ToolingArming, Timing & Fuze Delay Tooling

WMPI supports our production stamping with a full-service tool room that designs and builds stamping tooling and inspection gages for the mechanical fuze and defense industry.

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Progressive In-Die TappingProgressive In-Die Tapping

This progressive stamping tool has an in-die tapping unit to add a threaded hole to the flange of a stamped part before it is formed and hit with cam units.


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Automatic Hardware Insertion ToolingAutomatic Hardware Insertion Tooling

One of our Tier 2 automotive supply customers came to us with a part they wanted to run in their stamping department.


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Bracket Attribute GageBracket Attribute Gage

This gage was designed to check attributes and limits on left- and right-hand parts as they were coming off the die.


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CMM Trim FixtureCMM Trim Fixture

Wisconsin Metal parts designed this fixture to hold a molded plastic interior trim part with a formed aluminum shell on it.


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ExpandTool and Die Capabilities
General Capabilites
Prototype Stampings
Production Metal Stamping
High-Speed Metal Stamping
Precision Metal Stamping
Progressive Die Stamping
High Quality, Complex, Tight
     Tolerance Stamping
Low-volume Prototypes to High-
     volume Progressive Dies
Taking Over Existing Stamping
     Projects
Production Method Used
Progressive Dies, Tooling
Mandrel Dies, Tooling
Blanking Dies, Cam Dies
Piercing, Notching, Trimming,
Stippling, Lancing, Louvering Bending, Forming
Coining, Staking
Semi-Perf, Extrusion, Extrude
Blank & Pushback,
Compound Dies
Feed Dual Material Strips
     in One Die
Deep Drawn, Draw Dies
Rolled, Seams, Clinched
High-speed Equipment
High-speed Presses
Press Brake
Value-Added Services
Special Packaging
In Die Tapping
Hardware Insertion
PEM Insertion
Assembly, Sub-assembly
Press Automation
Production work cells
Assembly work cells
Quick Change Capabilities
Automatic Coil Handling
Expertise in High-volume
     Carbide Cutting Inserts (WEDM
     Carbide link)
Presses and Tooling Monitored
     by Protection Sensors
Problem-solving, Working
     with Your Engineers
Efficient Inventory Tracking
     and Lot Controlling
98% On-time Delivery
Tracked KPIs (Key
     Performance Indicators)
Press Rating
30 to 200 tons
Max Press Speed
600 SPM
Maximum Press Stroke
.5 to 9.75 in
Maximum Press Bed Length
95 in
Maximum Press Bed Width
33 in
Part Thickness
.003 to .188 in
Tolerance (+/-)
Less than .0005 in
Materials Used
Aluminum, 7075, 6061, 5052
Clad Materials
Brass
Carbon Steels, HRS, CRS,
     LCS
HSLA
Copper
Beryllium Copper
Bronze
Phosphorous Bronze, Phosphor Bronze,
     Phos Bronze
Exotic Metals – Inconel,
    Kovar
Galvanized
Precious Metals
Stainless Steel, SS
Nikrothal
Sensitive Materials
Shelf Life Materials
Typical Stamping Products
  • Heat Transfer Products, Headers, Baffles, Tank, Return Tank, Coolant Divider, Header Tube, Header Pipe, Oil Cooler, Air Cooler, Separator Sheet, Corrugated Plates, Thermal Plates, Flange Plate, Base Tube Plate, End Plate, Side, Latching Post, Dimpled, Braze Fixture, Center Frame, End Frame, Skidder Header, Channel, Nose Blocker, Clinched Assembly, Reinforcing Plate, Turbulator, Fluid Plate, Aluminum braze sheets, Header bars, Face bars, Clad materials, Half Tubes, Round Tube Headers, Tank Headers, Flange Headers, Mandrel Pierced Round Tube Headers, Radiators, Condensers, Plate Coolers.
  • Fuse Components, Fuze Components, Probe Cap, Cap, Ordinance Components, Munitions Components, Timing Components
  • Brackets, Kovar Flexure Ring, Kovar Ground Shield, Kovar Lead, Arc runner, Leads, Lead Frame, Terminals, Connectors, Electrical Components, Solenoid Bodies, Electric Resistance Stampings, Nikrothal Stampings, Thermocouple Stampings, Armature Shaft Clips, Back-Up Washer, Pad Holder, Rib Plate, Bearing Cover, Seal Plate, Backing Plate, Stud Plate, Retainer Pad, Cam Bar, Cam Lever, Backing Plate, Cover Plate, Copper Shields, Brake Components, Retainer Springs, Flat Springs, Spring Bracket, C-Frames, Frames, Armatures, Lock Components, Cans, Cases, Enclosures, Lever, Thermostat, Assemblies, Sub-Assemblies, Retainer Ring, Flared Tubes, Disc, Brush Back, Broom Head, Gears, Seats, Spring Seats, Retainers, Drawn Cups, Exhaust Flanges, Gaskets, Battery Terminals, Brush Terminals, Running dual materials in one part, Running two strips, Combine two materials in one part.
In-House Additional Services
Needs Assessment
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
CNC Machining
Drilling
Tapping
Assembly
Sub-assembly
PEM Insertion
Hardware insertion
Deburring
Finishing
Welding
Spot welding
Special Packaging
Tooling
Die Building
Die Maintenance
Die PM Programs
Press PM Programs
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
Part Washing
Laser
Water Jet
Production Volume
Prototype through Production
Medium to Long Run Stampings
Expertise in High-volume
     Carbide Cutting Inserts
    (WEDM Carbide Link)

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