Electrical Contact with In-Die Insertion

Electrical Contact with In-Die Insertion

We built a progressive stamping die complete with in-die pin insertion to efficiently make these electrical contacts. The pins are bowl fed and staked in place during the production run of the die. This tool is also capable of leaving the contacts attached to the strip to facilitate our customer's secondary operations. All tooling was built and run here at Wisconsin Metal Parts.

To learn more about this project, including tolerances and inspection processes, please contact us today or see the table below.

Project Details

Product Description
Stamped Electrical Contact with In-Die Insertion
Capabilities Applied/Processes
Primary:
Production Stamping
Tool & Die Making
Equipment Used to Manufacture Part
100 ton Minster stamping press
Overall Part Dimensions
Length: 2.125”
Width: .250”
Thickness: .025”
Tightest Tolerances
Size : ±.001” 1.33 Cpk
Material Used Copper
Max Material Finish 32Ra
In Process Testing/Inspection Performed First Article
Estimated Part Weight < 1 lb.
Industry for Use Automotive
Volume 250,000
Delivery Location Midwest, USA
Standards Met Customer supplied print, 2D CAD Drawing, 3D model
MIL specifications
Material certifications
Product Name Electrical Contact