Sheet Metal Fabrication Capabilities

General Capabilites

Contract Manufacturing
Prototypes
Low Volume Metal Stamping
Brake Press Forming
Punching - Up to 20 ton
Capacity

Bending - Up to 330 ton x
14’ Capacity
Low or No Tooling Costs
5000-Watt Fiber Laser

Sheet Metal Fabrication Processes

Cut
Pierced
Extruded
Embossed
Etched
Formed (Up and Down)
Sheared
Tapped
Grinding
Blending

Deburring
Welding (MIG, TIG, Spot)
Hinges
Bending
Forming
Perforations
Seams
Louvers
PEM Insertion
Hardware Insertion

Automation Capabilities

CNC Controls on Punching Machine
Brake Auto-feed PEM
Hardware Insertion Equipment
Automated Bending and Forming
in Punching Machine
Manual

Thickness Range (punching machine)

0.006 to 0.25 inch (sweet spot is 0.030-0.060 inch)

Maximum Sheet Metal Width (punching machine)

48 inch

Maximum Sheet Metal Length

96 inch (Punching Machine)
88 inch (Bending)

Tolerance (+/-)(punching machine)

0.001 inch

Materials Used

Aluminum 7075, 5052, 6061
Brass
Carbon Steels, HRS, CRS,
LCS, HSLA
Copper
Exotic Metals
Inconel
Kovar

Galvanized
Precious Metals
Stainless Steel .030-.060
Clad Materials
Sensitive Materials
Shelf Life materials

Raw Material Forms

Sheet
Plate

Bar
Tube

Typical Sheet Metal Products

Enclosures
Boxes
Brackets
Raceway
Mounting
Heat Spreader
Plate
Panel
Chassis Plate
PC Board Mount
PC Board Bracket
Heatsink
Filter Tray
Support
Motor Mount
EMI Filter Frame
Case
Base
Rack
Cabinet
Weldment
Handle
RF Shielding
Electromagnetic Shielding
Faraday Cage Components
Heat Transfer Products
Headers
Baffles
Tank
Return Tank
Coolant Divider
Header Tube
Header Pipe
Oil Cooler

Air Cooler
Separator Sheet
Corrugated Plates
Thermal Plates
Flange Plate
Base Tube Plate
End Plate
Side
Latching Post
Dimpled
Braze Fixture
Center Frame
End Frame
Skidder Header
Channel
Nose Blocker
Clinched Assembly
Reinforcing Plate
Turbulator
Fluid Plate
Aluminum Braze Sheets
Header Bars
Face Bars
Clad Materials
Half Tubes
Round Tube Headers
Tank Headers
Flange Headers
Mandrel Pierced Round
Tube Headers
Radiators
Condensers
Plate Coolers

In-House Additional Services

Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing

Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
Performance Indicators)

Subcontracted Additional Services

Heat Treating
Painting
Plating
Polishing
Double Disc Grinding

FPI
Impregnation
X-Ray Testing
Waterjet Cutting

Production Volume

Prototype (1-500 pieces)
Production (Typically 20 to 5,000 pieces)
(Over 5,0000 pieces may be an opportunity to go to a stamping die)

Typical Lead Times

Within Days

Sheet Metal Fabrication Capabilities

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