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Prototyping and Reverse Engineering Services

Motor Housing Prototype
Motor Housing Prototype

Wisconsin Metal Parts, Inc. provides pre-production prototypes for your functional testing. With our well-equipped manufacturing systems, we can make your prototypes using laser cutting, machining or die-struck parts, depending on your needs. Our stock tooling may also give you better value. All of this is performed in-house.

Have a part but do not have drawings? We also provide reverse engineering services on metal parts including castings, stampings and sub-assemblies. We have successfully helped industrial clients with metal part re-creation when replacement parts are not available. WMPI can also take a metal fabrication and create all the component prints for future production when original drawings are unavailable.

Our experienced staff can complete dimensional inspections, whether prints need to be made for design or archival purposes, or difficult to measure dimensions need to be verified. We have support for accurate and fast modeling and prototyping of intricate parts. WMPI serves many industries including agriculture, heat transfer, food and beverage and telecommunications.

With Fiber Laser Cutting, CNC MachiningMetal Stamping, Fabrication, CNC Grinding and Wire EDM WMPI can be a single source for your prototyping and production needs.

Wisconsin Metal Parts, Inc. is ISO 9001:2008 certified. To learn more about our services contact us today or see the links below.


ExpandExample Projects
Motor Housing PrototypeMotor Housing Prototype

Our customer came to us with a need for short lead-time prototypes. We delivered 250 of these critical parts two days after we received part drawings.


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Stainless Steel Medical Cabinet PrototypeStainless Steel Medical Cabinet Prototype

This stainless steel cabinet was designed and prototyped for the medical industry. Our customer came to us with a basic concept and we created models and individual part prints to work from.

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Electrical Contact Insert PrototypeElectrical Contact Insert Prototype

Pre-production prototypes were needed for this brass contact. We used our wire EDM capabilities to cut a stack of flat blank parts and then built soft tooling to form the bends.

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Reverse Drawn Cup PrototypeReverse Drawn Cup Prototype

Pre-production prototypes were needed to prove out process on this steel cup. We used our wire EDM capabilities to cut a stack of flat blank parts and then built single hit tooling, utilizing our internal prototype die set.

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Rolled Up Stamping PrototypeRolled Up Stamping Prototype

Here is a variety of pre-production prototypes that were rolled up and/or staked in the tool. These all became tooled up as progressive production dies after testing was completed.

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Aerospace Gear Pump Cover PrototypeAerospace Gear Pump Cover Prototype

This aluminum housing cover is used in the aerospace industry. We made prototypes for our customer to use for functional and life cycle testing.


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ExpandPrototyping and Reverse Engineering Capabilities
Services
Reverse Engineering
Work Holding Inspection
Part Inspection
First Article Inspection
Dimensional Inspection
Re-creation of Obsolete Parts
Software Models
Applications
Quality Control
Inspection
Mold & Toolmaking
Design
Rapid Manufacturing
Reverse Engineering
Components Scanned
Almost any item, including:
Castings
Stampings
Assemblies
Sub-assemblies
Flat Parts
Bent Parts
Formed Parts
Software
SolidWorks 3D Modeling
Accuracy
+/- 0.002 inch
Documentation
Inspection
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
Tracked KPIs (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Production Volume
Low to Medium Volume
Lead Times
Days to Weeks

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