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Past Projects

Electrical Contact with In-Die Insertion

Progressive stamped copper electrical contacts

We built a progressive stamping die complete with in-die pin insertion to efficiently make these electrical contacts. The pins are bowl fed and staked in place during the production run of the die. This tool is also capable of leaving the contacts attached to the strip to facilitate our customer’s secondary operations. All tooling was built and run here at Wisconsin Metal Parts.

Details And Specifications
Product Description
Stamped Electrical Contact with In-Die Insertion
Capabilities Applied/Processes
Primary:
Production Stamping
Tool & Die Making
Equipment Used to Manufacture Part
100 ton Minster stamping press
Overall Part Dimensions
Length: 2.125”
Width: .250”
Thickness: .025”
Tightest Tolerances
Size : ±.001”
1.33 Cpk



Material Used
Copper
Max Material Finish
32Ra
In Process Testing/Inspection Performed
First Article
Estimated Part Weight
<1 lb.
Industry for Use
Automotive
Volume
250,000
Delivery Location
Midwest, USA
Standards Met
Customer supplied print, 2D CAD Drawing, 3D model
MIL specifications
Material certifications
Product Name
Electrical Contact
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