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Past Projects

Electrical Contact Insert Prototype

Pre-production prototypes were needed for this electrical contact. We used our wire EDM capabilities to cut a stack of flat blank parts and then built soft tooling to form the bends. This was all done quickly and economically for our customer within their tight time constraints. The part is shown finished after our customer completed the molding operation.

To learn more about this project, including tolerances and inspection processes, please contact us today or see the table below.

Details And Specifications
Product Description
Electrical Contact Insert Prototype
Capabilities Applied/Processes
Primary:
WEDM, Tool & Die Making, Soft tooling, Air Press
Equipment Used to Manufacture Part
Agie WEDM, soft tooling, air press
Overall Part Dimensions
Length: 2.00”
Width: .50”
Tightest Tolerances
±.001"
Max Material Finish
32Ra
In Process Testing/Inspection Performed
Prototype, First Article
Estimated Part Weight
<1 lb.
Industry for Use
Automotive
Volume
200
Delivery Location
Midwest, USA
Standards Met
Customer supplied print, 2D CAD Drawing, 3D model
MIL specifications
Material certifications
Product Name
Electrical Contact Insert
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