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Past Projects

Clamp, Prototype to Production

This clamp project started off needing a few R&D test samples made with Wisconsin Metal Parts’ fiber laser and brake press. After several design changes, a final production part was determined. These development changes only required some laser programming changes by WMP, with no tooling costs. We now continue to run these parts in our laser/brake as the volumes ramp up. WMP is now building a progressive stamping die at our facility, and these parts will change over to a stamping as soon as that tool completes PPAP. Our customer will see a significant price decrease once we start running higher volumes in the progressive stamping tool. This is a great example of how WMP can cost-effectively help launch a new product by working closely with our customer’s engineering team early in the project, and by having multiple equipment options available in-house.

Details And Specifications
Capabilities Applied/Processes
Primary: Laser & Brake
Secondary: Progressive stamping die
Equipment Used to Manufacture Part
Laser, brake, 100-ton stamping press & die
Overall Part Dimensions
1.25 x 1.75 x 4.5”
Tightest Tolerances
.005”
Material Used
1008 with Zinc plating
In Process Testing/Inspection Performed
FAIR, PPAP
Industry for Use
Industrial Controls
Volume
200-250
Delivery Location
USA
Standards Met
Customer supplied print, 2D CAD Drawing
Customer supplied print, 2D CAD Drawing
MIL specifications
ASME Y14.5M-1994
MIL-C-5541
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