Wisconsin Metal Parts Inc. Email Us Call UsCall Us
(262) 524-9100
Facebook Google Plus LinkedIn Twitter YouTube

Example Projects

At Wisconsin Metal Parts, we take great pride in the quality of our work. From stainless steel fabrication projects to progressive die stamping and CNC machining, we adapt our services to meet your unique requirements. To get a feel for the kind of work we do, please explore the example projects below.

Fiber Laser Cutting

Copper BusbarsCopper Busbars

A customer in the power storage industry consulted WMPI when they needed a package of thin-gage copper busbars produced on a very tight production kickoff schedule.


Learn More >>
Rush Fabrication WorkRush Fabrication Work

A WMPI production customer needed a lot of next-day/same-day spot purchase support to complete several large product kickoffs on their jobsite.


Learn More >>
Stainless Steel Housing CoverReshoring to Improve Quality

Our customer came to us experiencing quality issues from their overseas supplier.


Learn More >>
1010 Steel Computer Chassis1010 Steel Computer Chassis

Using a combination of our laser, punching machine and CNC brake we have created prototype samples and now production parts for our customer.


Learn More >>

Custom Metal Stamping

Clamp, Prototype to ProductionClamp, Prototype to Production

This clamp project started off needing a few R&D test samples made with WMPI’s fiber laser and brake press. After several design changes, a final production part was determined.

Learn More >>
Mounting Bracket Sub-AssemblyMounting Bracket Sub-Assembly

WMPI has supported a customer in the fluid metering industry with services ranging from prototypes produced in our fiber laser machine to high-volume production stamping on this sub-assembly bracket.

Learn More >>
brass timing wheel Brass Timing Wheels

A brass timing wheel was needed by a defense contractor and they turned to Wisconsin Metal Parts to handle this important die stamping project.


Learn More >>
Electrical Contact with In-Die Insertion

We built a progressive stamping die complete with in-die pin insertion to efficiently make these electrical contacts.


Learn More >>

Stamping Takeovers

Industrial Safety ComponentsIndustrial Safety Components

Our customer was struggling with another production stamping supplier regarding quality and delivery.


Learn More >>
Military OrdnanceMilitary Ordnance

This manufacturer originally consulted Wisconsin Metal Parts because its current stamping supplier struggled to maintain the tooling and produce tightly toleranced parts.


Learn More >>
Industrial Brush BracketsIndustrial Brush Brackets

A manufacturer of industrial brush brackets was having difficulty keeping a skilled workforce to run parts.


Learn More >>

Contract Manufacturing & Assembly

Mounting Bracket Sub-AssemblyMounting Bracket Sub-Assembly

WMPI has supported a customer in the fluid metering industry with services ranging from prototypes produced in our fiber laser machine to high-volume production stamping on this sub-assembly bracket.

Learn More >>
Foodservice EquipmentInstant Production Capacity

A manufacturer finds fast relief from the pressure of year-end shipping goals.


Learn More >>
Weldments that Require MachiningWeldments that Require Machining

An industrial equipment manufacturer wanted to relocate some of its current production from another vendor.


Learn More >>
Foodservice EquipmentFoodservice Equipment Takeover

How one company outsourced production so they could focus on other projects.


Learn More >>
Heat Transfer Industry Production CellsHeat Transfer Industry Production Cells

Our customer got us involved early in this project and we helped develop this Heat Transfer part all the way from prototype through production.


Learn More >>
Construction Industry Threaded HolderConstruction Industry Threaded Holder

This stainless steel threaded assembly is manufactured complete using our CNC lathes and milling machines.


Learn More >>
Printing Industry CabinetPrinting Industry Cabinet

This steel cabinet is fabricated on our laser and CNC punching machine. It is welded as an assembly, painted and then shipped to our customer in custom, returnable packaging


Learn More >>
Machine Equipment ThermostatMachine Equipment Thermostat

These stainless steel thermostat assembly components are manufactured using our deep draw metal stamping skills and our CNC lathes and milling machines.


Learn More >>

CNC Machining

Shell Casing MachiningShell Casing Machining

Our customer needed quick turnaround for CNC machining on shell casings.

Learn More >>
Stainless Steel Casting Marine ApplicationStainless Steel Casting Marine Application

Working with our customer, we marked up a drawing with cost savings ideas that allowed us to machine a part, using a 4th axis setup, in only 2 setups, and ultimately allowed us to pass some cost savings along.

Learn More >>
Complex Aluminum Casting MachiningComplex Aluminum Casting Machining

Our die cast customer came to us needing support to machine their tighter tolerance, more complex work. They had previously machined these parts in-house but were challenged to keep a workforce skilled enough to run these more complex parts.


Learn More >>
Metal Stamping and CNC MachiningMetal Stamping and CNC Machining

WMPI was presented with a stamped part that needed secondary machining on an O-ring groove track. This project began with months of prototyping until our customer was able to finalize the design.

Learn More >>
Zinc Die Cast Motor HousingZinc Die Cast Motor Housing

Weighing less than 1 lb., this zinc motor housing casting was designed to be used in an electric motor assembly and sent to us for finish machining.


Learn More >>
Aluminum Turning Rack CastingsAluminum Turning Rack Castings

As a direct result of our expertise in CNC machining of castings, a client in the storage and shelving industry contacted us to complete this turning rack, as part of a family of cast machine parts.

Learn More >>
Steel Detent PlatesSteel Detent Plates

A client from the security industry approached Wisconsin Metal Parts, Inc. for the fabrication of a steel detent plate to be a part of a locking mechanism.


Learn More >>
Cast Steel Gear HousingtCast Steel Gear Housing

We built a hydraulic fixture in-house to allow for high precision machining in our horizontal OKK machining center.


Learn More >>
Stainless Steel Dispensing NozzlesStainless Steel Dispensing Nozzles

These stainless steel dispensing nozzles were machined complete on our Samsung SL25 lathe with live tooling.


Learn More >>

Electrical Discharge Machining (EDM) Services

Steel Detent PlatesSteel Detent Plates

A client from the security industry approached Wisconsin Metal Parts, Inc. for the fabrication of a steel detent plate to be a part of a locking mechanism.


Learn More >>

Sheet Metal Fabrication

Electronics EnclosureElectronics Enclosure

This production part was previously made in China and suffered from quality issues, frequent shipping damage and the need to receive an entire year’s worth of parts in one shipment.

Learn More >>
Electronic Storage CabinetElectronic Storage Cabinet

A customer planned to manufacture an electronic storage cabinet to house hardware. This project had an aggressive timeline to meet their end needs.


Learn More >>
Aluminum Enclosure PanelAluminum Enclosure Panel

An OEM came to us for fabrication of an aluminum enclosure panel that would be part of a medical diagnostic device.


Learn More >>
Steel Front Loader AssemblySteel Front Loader Assembly

A manufacturer of industrial equipment came to Wisconsin Metal Parts, Inc. (WMPI) for production of a front loader assembly that would be part of an industrial conduit pipe bender.

Learn More >>
Stainless Steel Clamping FixturesStainless Steel Clamping Fixtures

A client from the heat transfer industry came to us for a clamping fixture. Fabricated from stainless steel, this clamping fixture required us to use our in-house tool making skills to create custom tooling that included milling, welding, and assembly fixtures.

Learn More >>
Defense Industry Chassis CoverDefense Industry Chassis Cover

This part was created using our CNC punching machine. The corners were welded and ground smooth and then this part was sent out for plating per our customer's specifications.

Learn More >>

Prototyping & Reverse Engineering

Motor Housing PrototypeMotor Housing Prototype

Our customer came to us with a need for short lead-time prototypes. We delivered 250 of these critical parts two days after we received part drawings.


Learn More >>
Stainless Steel Medical Cabinet PrototypeStainless Steel Medical Cabinet Prototype

This stainless steel cabinet was designed and prototyped for the medical industry. Our customer came to us with a basic concept and we created models and individual part prints to work from.

Learn More >>
Electrical Contact Insert PrototypeElectrical Contact Insert Prototype

Pre-production prototypes were needed for this brass contact. We used our wire EDM capabilities to cut a stack of flat blank parts and then built soft tooling to form the bends.


Learn More >>
Reverse Drawn Cup PrototypeReverse Drawn Cup Prototype

Pre-production prototypes were needed to prove out process on this steel cup. We used our wire EDM capabilities to cut a stack of flat blank parts and then built single hit tooling, utilizing our internal prototype die set.

Learn More >>
Rolled Up Stamping PrototypeRolled Up Stamping Prototype

Here is a variety of pre-production prototypes that were rolled up and/or staked in the tool. These all became tooled up as progressive production dies after testing was completed.

Learn More >>
Aerospace Gear Pump Cover PrototypeAerospace Gear Pump Cover Prototype

This aluminum housing cover is used in the aerospace industry. We made prototypes for our customer to use for functional and life cycle testing.


Learn More >>

Tool & Die

Arming, Timing & Fuze Delay ToolingArming, Timing & Fuze Delay Tooling

WMPI supports our production stamping with a full-service tool room that designs and builds stamping tooling and inspection gages for the mechanical fuze and defense industry.

Learn More >>
Progressive In-Die TappingProgressive In-Die Tapping

This progressive stamping tool has an in-die tapping unit to add a threaded hole to the flange of a stamped part before it is formed and hit with cam units.


Learn More >>
Automatic Hardware Insertion ToolingAutomatic Hardware Insertion Tooling

One of our Tier 2 automotive supply customers came to us with a part they wanted to run in their stamping department.


Learn More >>
Bracket Attribute GageBracket Attribute Gage

This gage was designed to check attributes and limits on left- and right-hand parts as they were coming off the die.


Learn More >>
CMM Trim FixtureCMM Trim Fixture

Wisconsin Metal parts designed this fixture to hold a molded plastic interior trim part with a formed aluminum shell on it.


Learn More >>