Capabilities

General Capabilities
Prototype
Contract Manufacturing
Production
Equipment Used Trumpf 5030 Fiber Laser
Laser Configuration Solid-state Fiber Laser System, 2-axis Cutting
Accuracy Feature sizes within 0.002 inch are possible
Cutting Thickness 1 inch (max)
Cutting Length 120 inch
Cutting Width 60 inch
Kerf 0.004 inch
Maximum Output Power 5000 Watts
Laser Cutting Materials
Stainless Steel Aluminum
Steel Copper
Brass All metals
Features & Benefits
Speed (3x faster than CO2) Cut Quality
Lights Out Manufacturing High Accuracy
Part Marking Capabilities Prototyping
Intended Applications
Food Service Trays Brewing Equipment
Carts Appliances
Dairy Equipment Construction Products
Heat Transfer Systems Medical Devices
Automation Equipment Marine Parts
Aerospace Stainless Steel Fabrication
Production Volume
Prototype
Short Run
Production
Low Volume
High Volume  
In-House Additional Services

Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production
Manufacturing Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing

Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
   Performance Indicator)

Subcontracted Additional Services

Parts Washing
Heat Treating
Painting
Plating
Polishing

Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting

General Capabilites
Contract Manufacturing
Prototypes
Low Volume Metal Stamping
Brake Press Forming
Punching - Up to 20 ton
     Capacity
Bending - Up to 330 ton x
     14’ Capacity
Low or No Tooling Costs
5000-Watt Fiber Laser
Sheet Metal Fabrication Processes
Cut
Pierced
Extruded
Embossed
Etched
Formed (Up and Down)
Sheared
Tapped
Grinding
Blending
Deburring
Welding (MIG, TIG, Spot)
Hinges
Bending
Forming
Perforations
Seams
Louvers
PEM Insertion
Hardware Insertion
Automation Capabilities
CNC Controls on Punching Machine
Brake Auto-feed PEM
Hardware Insertion Equipment
Automated Bending and Forming
     in Punching Machine
Manual
Thickness Range (punching machine)
0.006 to 0.25 inch (sweet spot is 0.030-0.060 inch)
Maximum Sheet Metal Width (punching machine)
48 inch
Maximum Sheet Metal Length
96 inch (Punching Machine)
88 inch (Bending)
Tolerance (+/-)(punching machine)
0.001 inch
Materials Used
Aluminum 7075, 5052, 6061
Brass
Carbon Steels, HRS, CRS,
     LCS, HSLA
Copper
Exotic Metals
Inconel
Kovar
Galvanized
Precious Metals
Stainless Steel .030-.060
Clad Materials
Sensitive Materials
Shelf Life materials
Raw Material Forms
Sheet
Plate
Bar
Tube
Typical Sheet Metal Products
Enclosures
Boxes
Brackets
Raceway
Mounting
Heat Spreader
Plate
Panel
Chassis Plate
PC Board Mount
PC Board Bracket
Heatsink
Filter Tray
Support
Motor Mount
EMI Filter Frame
Case
Base
Rack
Cabinet
Weldment
Handle
RF Shielding
Electromagnetic Shielding
Faraday Cage Components
Heat Transfer Products
Headers
Baffles
Tank
Return Tank
Coolant Divider
Header Tube
Header Pipe
Oil Cooler
Air Cooler
Separator Sheet
Corrugated Plates
Thermal Plates
Flange Plate
Base Tube Plate
End Plate
Side
Latching Post
Dimpled
Braze Fixture
Center Frame
End Frame
Skidder Header
Channel
Nose Blocker
Clinched Assembly
Reinforcing Plate
Turbulator
Fluid Plate
Aluminum Braze Sheets
Header Bars
Face Bars
Clad Materials
Half Tubes
Round Tube Headers
Tank Headers
Flange Headers
Mandrel Pierced Round
     Tube Headers
Radiators
Condensers
Plate Coolers
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Production Volume
Prototype (1-500 pieces)
Production (Typically 20 to 5,000 pieces)
(Over 5,0000 pieces may be an opportunity to go to a stamping die)
Typical Lead Times
Within Days
Welding Process
MIG
TIG
Spot
Material
Aluminum
Brass
Copper
Sheet Steel
Stainless Steel
Equipment
Miller Syncrowave 350
Miller Millermatic 140
Miller Millermatic 252
Miller Millermatic 350P
Miller Invision 352 MPa
Push-Pull Gun for Aluminum
Federal 100 KA Spot 30" Throat
Welding Operation
Free Hand
Part Weight
5 ton lifting capacity
Fulfillment/Inventory Control
JIT Deliveries
Kanban Blankets
Material Consignment
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
NDT (Non-Destructive
    Testing)
Waterjet Cutting
General Capabilities
Prototype Stampings
Production Metal Stamping
High Speed Metal Stamping
Precision Metal Stamping
Progressive Die Stamping
High Quality, Complex, Tight
     Tolerance Stamping
Low-volume Prototypes to High-
     volume Progressive Dies
Taking Over Existing
     Stamping Projects
Production Method Used
Progressive Dies, Tooling
Mandrel Dies, Tooling
Blanking Dies, Cam Dies
Piercing, Notching, Trimming,
Stippling, Lancing, Louvering
Bending, Forming
Coining, Staking
Semi-Perf, Extrusion, Extrude
Blank & Pushback,
     Compound Dies
Feed Dual Material Strips
    in one Die
Deep Drawn, Draw Dies
Rolled, Seams, Clinched
High-speed Equipment
High-speed Presses
Press Brake
Value Added Services
Special Packaging
In-Die Tapping
Hardware Insertion
PEM Insertion
Assembly, Sub-Assembly
Press Automation
Production Work Cells
Assembly Work Cells
Quick Change Capabilities
Automatic Coil Handling
Expertise in high-volume carbide
     cutting inserts (WEDM Carbide link)
Presses and Tooling Monitored
     by Protection Sensors
Problem-solving, Working
     with Your Engineers
Efficient Inventory Tracking
     and Lot Controlling
98% On-time Delivery
Tracked KPIs (Key
     Performance Indicators)
Press Rating 30 to 200 tons
Max Press Speed 600 SPM
Maximum Press Stroke .5 to 9.75 in
Maximum Press Bed Length 95 in
Maximum Press Bed Width 33 in
Part Thickness .003 to .188 in
Tolerance (+/-) Less than .0005 in
Materials Used
Aluminum, 7075, 6061, 5052
Clad materials
Brass
Carbon Steels, HRS, CRS, LCS
HSLA
Copper
Beryllium Copper
Bronze
Phosphorous Bronze, Phosphor
     Bronze, Phos Bronze
Exotic Metals
  • Inconel
  • Kovar
Galvanized
Precious Metals
Stainless Steel, SS
Nikrothal
Sensitive Materials
Shelf Life Materials
Typical Stamping Products
  • Heat Transfer Products, Headers, Baffles, Tank, Return Tank, Coolant Divider, Header Tube, Header Pipe, Oil Cooler, Air Cooler, Separator Sheet, Corrugated Plates, Thermal Plates, Flange Plate, Base Tube Plate, End Plate, Side, Latching Post, Dimpled, Braze Fixture, Center Frame, End Frame, Skidder Header, Channel, Nose Blocker, Clinched Assembly, Reinforcing Plate, Turbulator, Fluid Plate, Aluminum braze sheets, Header bars, Face bars, Clad materials, Half Tubes, Round Tube Headers, Tank Headers, Flange Headers, Mandrel Pierced Round Tube Headers, Radiators, Condensers, Plate Coolers.
  • Fuse Components, Fuze Components, Probe Cap, Cap, Ordinance Components, Munitions Components, Timing Components
  • Brackets, Kovar Flexure Ring, Kovar Ground Shield, Kovar Lead, Arc runner, Leads, Lead Frame, Terminals, Connectors, Electrical Components, Solenoid Bodies, Electric Resistance Stampings, Nikrothal Stampings, Thermocouple Stampings, Armature Shaft Clips, Back-Up Washer, Pad Holder, Rib Plate, Bearing Cover, Seal Plate, Backing Plate, Stud Plate, Retainer Pad, Cam Bar, Cam Lever, Backing Plate, Cover Plate, Copper Shields, Brake Components, Retainer Springs, Flat Springs, Spring Bracket, C-Frames, Frames, Armatures, Lock Components, Cans, Cases, Enclosures, Lever, Thermostat, Assemblies, Sub-Assemblies, Retainer Ring, Flared Tubes, Disc, Brush Back, Broom Head, Gears, Seats, Spring Seats, Retainers, Drawn Cups, Exhaust Flanges, Gaskets, Battery Terminals, Brush Terminals, Running dual materials in one part, Running two strips, Combine two materials in one part.
In-House Additional Services
Needs Assessment
Engineering
Design
One-stop Project Management
Multiple Production
Manufacturing Processes
CNC Machining
Drilling
Tapping
Assembly
Sub-assembly
PEM Insertion
Hardware Insertion
Deburring
Finishing
Welding
Spot Welding
Special Packaging
Tooling
Die Building
Die Maintenance
Die PM Programs
Press PM programs
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
Part Washing
Laser
Water Jet
Production Volume

Prototype through Production
Medium to Long-Run
     Stampings

Expertise in High-volume
     Carbide Cutting Inserts
     (WEDM Carbide link)

Machining Processes
Milling
Turning
Drilling
Boring
Tapping
Contour Turning
Form Turning
Taper Turning
Straight Turning Threading
External Turning Threading
Internal Turning Threading
Thread Milling
Knurling
Spline (Wire EDM)
Parting/Cutting
Facing
Internal Forming
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Thread Milling
Broaching
Contouring, 3-D Milling
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Equipment Used
CNC Vertical Machining Centers
CNC Horizontal Machining Centers,
     4-Axis, Pallet Changer
Horizontal CNC Turning Centers
Collet System
CNC Production Surface and
     Form Grinder
Machinery Axis
3
4
Fixturing
Three-jaw Chuck
Four-jaw Chuck
Pallets
Vises
Multi-Vise
In-House Fixturing & Tooling
Hydraulic Clamping
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Maximum Part Diameter (Turning)
11.8 inch
Maximum Part Length (Turning)
20.5 inch
Maximum Part Length (Turning)
2.6" Diameter through head
Maximum Swing (Turning)
17.7 inch
Maximum Part Size (CNC Milling, Vertical)
64 inch (x) x 34 inch (y)
     x 00 inch (z)
Max 1700 lb table load
40 tools
Maximum Part Size (CNC Milling, Horizontal)
24 inch (x) x 24 inch (y)
     x 28 inch (z) Max 800 lb table load
60 tools
Production Tolerances (+/-)
.0002 inch
Typical CNC Products
Production Machining
Production CNC Machining
Casting Machining
Forging Machining
Housings
Motor Housing
Header
Milled Header
SS Header
Stainless Header
Heat Transfer Products
Baffles
Tank
Return Tank
Coolant Divider
Header Tube
Header Pipe
Oil Cooler
Air Cooler
Tube Slot Milling
Baffle Slot Milling Plates
Extrusion Plate
Muzzle Brake
Front Cap
Rear Cap
Locking Plate
Spring Plate
Silencer
Harness Cover Nut
Plain Bell End
Ratchet Gear
Output Shaft
Drive Shaft
Idler Shaft
Nozzle
Lock Nut
Main Housing
Battery Housing
Cover
Gerotor
Pump Plate
Contoured Punches
Carbide Punches
Medical Dies
Medical Devices
Stainless Steel Dies
Clean Room Dies
Inlet Plenum
Cartridge
Tensioner
Pivot Arm
Bottom Clamp
Driver
Frame
Cover Switch
Cast Housing
Gear Housing
Control Box
Adapter
Thrust Plate
Thrust Sleeve
Spacers
Former Nose
Knife Holder
Retainer
Manifold
Seal Retainer
Cover End
Gear Blank
Collar, Key
Tool Holder
Boxes
Box cases
Follower
Stiffener
Leg
Bridge
Bearing
Module Block
Release Handle
Bottom Ring
Washer
Contact
Hinge Pin
Bracket Handle
End Plate
Motor End Plate
Impeller
Induction Housing
Filter Bracket
Piston
Isolator
Cavitation Plate
Port Plate
Deflector
Reservoir
Cylinder
Materials Used
Castings, Aluminum Die Casting, Die Casting, Copper Castings, Brass Castings, Magnesium Castings, Tin Castings, Lead Castings, Stainless Steel Castings, SS Castings, Zinc Die Castings Steel, HRS, CRS, LCS Stainless Steel, SS
A-286
Aluminum, 5052, 6061,
     6063, 7075
Copper
Brass
Bronze
Exotic Metals
PEEK
Clad Materials
Sensitive Materials
Shelf Life materials
Carbide (Production Grinding)
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Fiber Laser Cutting
Metal Stamping
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Production Volume
Prototype through Production
Medium to Long Production Runs
EDM Process
EDM Drilling
Small Hole Drilling
Wire Electrical Discharge
     Machining (EDM)
Features
Agie Progress Machines
Submersible
Auto Threading
Climate Controlled EDM Room
Small Wire Diameter
Micro Wire Machining
Small Hole Drilling
     (.013 - .120" diameters)
High Precision Components
Tight Tolerance Production
Burr Free Machining
Delicate Machining
Difficult-to-Make Parts
Challenging Components
Machining Hardened Materials
Machining Soft Materials
High Accuracy Repetitiveness
Submerged Cutting
No Tooling Requirements
Additional Capabilities
Reverse Engineering
Lights-out machining
24/7 machining Coverage
Fine Blank Tooling
Optimize Carbide Production Life
Expertise in Carbide
Efficient Production Runs
     Fixturing
Cutting Axis
4
Maximum Part Length
41.3 inch (Max weight 1763 lb)
Maximum Part Width
25.6 inch
Maximum Part Height
16.77 inch
Maximum Travel Length
19.68 inch
Maximum Travel Width
13.77 inch
Maximum Travel Height
16.77 inch
Minimum Wire Diameter
0.003 inch
Minimum Part Feature
0.001
Fine Wire Cutting
True Shapes and Corners
Tolerance (+/-)
0.00005 inch
Materials
Electrical Conductive Materials
Soft Materials
Aluminum
Copper
Brass
Steel
Hardened Materials
Tool Steels
CPM-10V
Carbide
Exotic Metals
A-286
Inconel
Invar
Tungsten
Titanium
Aluminum Alloys
Surface Finish
4 Ra inches Carbide
8 Ra inches Steel
Typical EDM Parts
Die Components
Mold Components
Nozzles
Orifices
Fine Blank Tooling
Carbide Components
Punches
Die Inserts
Cutting Inserts
Tight Cutting Clearance Dies
Punch Holder
Die Block
Die Chase
Punch Block
Stick Punch
Actuators
Stator
Wire Crimp
Jewelry
Lock Components
Keyways
RF Shielding
Electromagnetic Shielding
Faraday Cage Components
Shield Can
Shield Cover
CDMA Shield
Ferrule Clamp
Probe Holder
Coupler
Fine Blank Dies
Pressure Pads
Counter Punches
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Lead Time
Components in Days
Grinding Processes
Surface Grinding
Form Grinding
Contour Grinding
3-D Grinding
Thin Part Grinding
Carbide Grinding
High Speed Grinding
High Accuracy Grinding
Temperature Stable Grinding
Equipment Used
Amada Meister V3 CNC Production
     Surface and Form
Grinder
Touch Probe
10 Wheel Management System
Machinery Axis
3
Fixturing
Magnetic Chuck
Standard Grinding Fixtures
Custom Grinding Fixtures
Maximum Table Size
6.0 x 18.0 inch
Maximum Part Length
Longer parts can be accommodated
     with multiple setups
Size Tolerances
to +/-.0001 inch
Flatness Tolerance
to .0002 inch, depending on application
Parallel Tolerance
to .0001 inch, depending on application
Finishes
to 8 Ra inch
Typical production CNC
Cartridge
Typical production CNC grinding products
Cartridge
Cylinder
Contoured Punches
Carbide Punches
Blades
Knives
Inserts
Key Punches
Gear Punches
Tube Punches
Fin Die Punch
Fin Punch
Louver Punches
Turbulator Punches
Lamination Punches
Flat Grinding
Edge Grinding
Valves
Seals
Pumps
Bearings
Critical Tolerance Parts
Materials
Steel, HRS, CRS, LCS
Stainless Steel, SS
Tool Steels
A-286, Inconel
Aluminum, 5052, 6061,
     6063, 7075
Copper
Brass
Bronze
Exotic Metals
Carbide
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
CNC Machining
CNC Turning
Fiber Laser Cutting
Metal Stamping
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double disc grinding
FPI
X-Ray Testing
Waterjet Cutting
Production Volume
Prototype through Production
Services
Reverse Engineering
Work Holding Inspection
Part Inspection
First Article Inspection
Dimensional Inspection
Re-creation of Obsolete Parts
Software Models
Applications
Quality Control
Inspection
Mold & Toolmaking
Design
Rapid Manufacturing
Reverse Engineering
Components Scanned
Almost any item, including:
Castings
Stampings
Assemblies
Sub-assemblies
Flat Parts
Bent Parts
Formed Parts
Software
SolidWorks 3D Modeling
Accuracy
+/- 0.002 inch
Documentation
Inspection
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub-assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
Tracked KPIs (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Production Volume
Low to Medium Volume
Lead Times
Days to Weeks
General Capabilites
Prototype Stampings
Production Metal Stamping
High-Speed Metal Stamping
Precision Metal Stamping
Progressive Die Stamping
High Quality, Complex, Tight
     Tolerance Stamping
Low-volume Prototypes to High-
     volume Progressive Dies
Taking Over Existing Stamping
     Projects
Production Method Used
Progressive Dies, Tooling
Mandrel Dies, Tooling
Blanking Dies, Cam Dies
Piercing, Notching, Trimming,
Stippling, Lancing, Louvering Bending, Forming
Coining, Staking
Semi-Perf, Extrusion, Extrude
Blank & Pushback,
Compound Dies
Feed Dual Material Strips
     in One Die
Deep Drawn, Draw Dies
Rolled, Seams, Clinched
High-speed Equipment
High-speed Presses
Press Brake
Value-Added Services
Special Packaging
In Die Tapping
Hardware Insertion
PEM Insertion
Assembly, Sub-assembly
Press Automation
Production work cells
Assembly work cells
Quick Change Capabilities
Automatic Coil Handling
Expertise in High-volume
     Carbide Cutting Inserts (WEDM
     Carbide link)
Presses and Tooling Monitored
     by Protection Sensors
Problem-solving, Working
     with Your Engineers
Efficient Inventory Tracking
     and Lot Controlling
98% On-time Delivery
Tracked KPIs (Key
     Performance Indicators)
Press Rating
30 to 200 tons
Max Press Speed
600 SPM
Maximum Press Stroke
.5 to 9.75 in
Maximum Press Bed Length
95 in
Maximum Press Bed Width
33 in
Part Thickness
.003 to .188 in
Tolerance (+/-)
Less than .0005 in
Materials Used
Aluminum, 7075, 6061, 5052
Clad Materials
Brass
Carbon Steels, HRS, CRS,
     LCS
HSLA
Copper
Beryllium Copper
Bronze
Phosphorous Bronze, Phosphor Bronze,
     Phos Bronze
Exotic Metals – Inconel,
    Kovar
Galvanized
Precious Metals
Stainless Steel, SS
Nikrothal
Sensitive Materials
Shelf Life Materials
Typical Stamping Products
  • Heat Transfer Products, Headers, Baffles, Tank, Return Tank, Coolant Divider, Header Tube, Header Pipe, Oil Cooler, Air Cooler, Separator Sheet, Corrugated Plates, Thermal Plates, Flange Plate, Base Tube Plate, End Plate, Side, Latching Post, Dimpled, Braze Fixture, Center Frame, End Frame, Skidder Header, Channel, Nose Blocker, Clinched Assembly, Reinforcing Plate, Turbulator, Fluid Plate, Aluminum braze sheets, Header bars, Face bars, Clad materials, Half Tubes, Round Tube Headers, Tank Headers, Flange Headers, Mandrel Pierced Round Tube Headers, Radiators, Condensers, Plate Coolers.
  • Fuse Components, Fuze Components, Probe Cap, Cap, Ordinance Components, Munitions Components, Timing Components
  • Brackets, Kovar Flexure Ring, Kovar Ground Shield, Kovar Lead, Arc runner, Leads, Lead Frame, Terminals, Connectors, Electrical Components, Solenoid Bodies, Electric Resistance Stampings, Nikrothal Stampings, Thermocouple Stampings, Armature Shaft Clips, Back-Up Washer, Pad Holder, Rib Plate, Bearing Cover, Seal Plate, Backing Plate, Stud Plate, Retainer Pad, Cam Bar, Cam Lever, Backing Plate, Cover Plate, Copper Shields, Brake Components, Retainer Springs, Flat Springs, Spring Bracket, C-Frames, Frames, Armatures, Lock Components, Cans, Cases, Enclosures, Lever, Thermostat, Assemblies, Sub-Assemblies, Retainer Ring, Flared Tubes, Disc, Brush Back, Broom Head, Gears, Seats, Spring Seats, Retainers, Drawn Cups, Exhaust Flanges, Gaskets, Battery Terminals, Brush Terminals, Running dual materials in one part, Running two strips, Combine two materials in one part.
In-House Additional Services
Needs Assessment
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
CNC Machining
Drilling
Tapping
Assembly
Sub-assembly
PEM Insertion
Hardware insertion
Deburring
Finishing
Welding
Spot welding
Special Packaging
Tooling
Die Building
Die Maintenance
Die PM Programs
Press PM Programs
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
Part Washing
Laser
Water Jet
Production Volume
Prototype through Production
Medium to Long Run Stampings
Expertise in High-volume
     Carbide Cutting Inserts
    (WEDM Carbide Link)
General Capabilities
Assembly
Sub-assembly
Contract Manufacturing
Contract Assembly Services
Manual
Sub-assembly
Product Procurement
Riveting
Sealants/Gasketing
Hardware
Process
PEM Insertion
Welding
Spot Welding
Hardware
Machining
Forming/Bending
Assembled Products
Cabinets
Clamping Fixtures
Complex Assemblies
Components
Turned parts
CNC Parts
Manufacturing Components
Laser Cut Parts
Stampings
In-House Additional Services
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing
     Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
     Performance Indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Production Volume
Prototype through Production
Medium to Long Production Runs
General Capabilities
Gage & Fixture design
3-D CAD Modeling ( Solidworks, LogoPress)
Tolerance and GD&T review
Gage & Fixture Build
Calibration
Repair
Replacement components
Gage Types Checking features as tight as .0002” true position
Go/No-Go Gages
Attribute Gages
Check Gages
Inspection gages
Data Collection Gages
Hand Held Gages
Functional Gages
Length or Setting Gages
Fixture Types CMM Staging Fixtures
CMM Fixtures
Inspection Fixtures
Assembly Fixtures
Automation Equipment
Checking Fixtures
Welding Fixtures
Gage Options Steel or Aluminum Bases
Cable Tethering
Engraving
Color Coordination
Training on how to use the gage
Inventory Control Secure storage for customer owned tooling and gages
In-House Additional Services

Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production
Manufacturing Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
In-die tapping
Insertion

Spot Welding
Deburring
Wire EDM
Fiber Laser Cutting
Metal Stamping
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking (Key
   Performance Indicator)

Subcontracted Additional Services

Heat Treating
3rd party calibration (if needed)
Plating
Smart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe manual CMM
Portable Romer Arm CMM
OGP Optical Comparators
Leica Microscopes

Computerized Linear Height Gage
Virtek Laser Inspection System
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages
Pressure Testing
Leak Testing

Quality ISO 9001:2015
Strong QA program and systems
Gage R&R
Gage Certification
Gage Calibration
Lot Controlling
Proven Track Record
Customer Referrals 
Customer Testimonials
Typical Tooling Gage Times 2-12 weeks
Industries Served

We serve a variety of Original Equipment Manufacturers in industries including:

Aerospace
Agriculture
Battery
Electrical Components
Emerging Technology
Defense
Food & Beverage
Fluid Power
Heat Transfer
Industrial Components
Medical
Printing
Water Filtration
Auto Powertrain

Builders Hardware
Telecommunication
Power & Hand Tools
Instruments/Measuring Devices
Marine
Appliances
Motors
Engines
Housings
Assemblies
Pumps
Connectors
Casting Company

Industry Standards

ISO 9001:2015
CAGE Code : 1WSJ0
DUNS : 363862921

Efficiency

Lean Manufacturing
5S
Production Work Cells
Assembly Work Cells
Continuous Process Improvement
Continuous Cost Reduction

File Formats

SolidWorks
STEP
DXF
DWG

CAD/CAM Software

  • SolidWorks
  • AutoCAD with Diemaker
  • FASTFORM
  • DRBLANK
  • GibbsCAM
  • Esprit

Full Service Tool Room

(8) Bridgeport EZ-Trak SX mills

  • 2D CNC/manual

Amada Meister V3 CNC surface and form grinder

  • 6”  x 18” table
  • 2 axes plus table axis
  • 10 wheel management system

(10) Surface grinders

  • Maximum  table size: 16” x 32”

Moore Model G18 jig grinder

  • Table:  11” x 24”
  • Travel:  11” x 18”
  • 20,  40 and 60,000 RPM spindle heads
  • RSF Electronics digital readout

DedTru 388 centerless grinding system

  • Maximum work height: 7”
  • Maximum work length” 12”

(5) Drill presses

  • Maximum  radial arm length: 4’

Quality Assurance ISO 9001:2015

SmartScope Flash 200 video measuring machine

  • Measuring range:  8” x 8” x 6”
  • Accuracy to  <.0001” (3.2 microns)

Brown & Sharpe FX7107 Global automatic CMM

  • PC DMIS 4.3 software
  • Measuring range:  25” x 39” x 25”

Brown & Sharpe Micro Excel 765 CMM

  • Measuring range:  30” x 26” x 20”

Virtek Laser QC 1200

  • Measuring range: 8” x 48” x 48”

Romer Arm Model 7540

  • Measuring range: 13.1 feet

Mitutoyo LH600 Computerized Linear Height Gage

  • Measuring range:  24”

OGP 14” Focus Contour Projector - 10x to 50x
Jones & Lampson FC14 Optical Comparator - 10x to 100x
Imada ZTS-550 Digital Force Guage
Hipot testers

Metal Stamping

* All presses include press automation, die protection and automatic coil feed line

  • Multiple air presses ranging 6-12 tons
  • 30 ton Bruderer BSTA30 press*
  • 60 ton Minster with 2" stroke, up to 400 SPM*
  • 75 ton Bliss C2 single stroke gap frame press*
  • 88 ton Minster OBI press
  • 100 ton Bliss*

100 ton Minster Piece-Maker straight side press*

  • Bolster: 31” x 48” - SPM: 0 to 120
  • Maximum stock: 12”  wide x  .130” thick

100 ton Minster Piece-Maker straight side press*

  • Bolster: 31” x 60” 0 SPM: 0 to 250
  • Maximum stock: 14” wide x  .240” thick

175 ton Bliss SG2 straight side press*

  • Bolster: 30” x  84” - SPM: 30 to 60

200 ton Komatsu OBW gap frame press*

  • Bolster: 33” x  95” - SPM: 0 to 50
  • Maximum stock:  18” x .187” thick

Wire EDM

Agiecut Progress VP3

  • Maximum Travel: 19.68” (X) x 13.77” (Y) x 16.77” (Z)
  • Maximum Work piece: 41.3” x 26.6” x 16.77” high
  • Minimum wire diameter:  .006”
  • Achievable tolerance: <.0001”

(2) Agiecut Progress VP2

  • Maximum Travel: 13.77” (X) x 9.84” (Y) x 10.87” (Z)
  • Maximum Work piece: 29.52” x 21.65” x 9.84” high
  • Minimum wire diameter: .003”
  • Achievable; tolerance: <.0001”

Agie 250 HSS

  • Maximum  Travel: 15.74” (X) x 9.84” (Y) x 9.88” (Z)

Sodick K1C hole drilling EDM

  • Hole  diameter range:  .012” - .120”
     

All wire EDMs cut fully submersed and feature automatic  threading

EDM room is climate controlled

Fabrication

Safan 300-4100, High speed electric brake press

  • Press capacity: 330 tons x 161” length capacity
  • Auto sheet thickness measuring and 6-axis back gauging

Trumpf TruBend 5085 CNC press brake

  • Press capacity: 85 tons x 87” bending length

Bystronic, Xpert 40 high speed brake

  • Press capacity: 44 tons x 40” bending length
  • 3X faster working speed than other hydraulic brakes

(2) Trumpf 5030 Fiber Laser - TruFlow 5000 watt laser

  • Max sheet 60” x 120”
  • Auto loading/unloading for unattended operation
  • cuts 3x faster than Co2 in materials under 3/8” thick

Trumpf TruPunch 1000 punching machine

  • Maximum punching force: 20 tons
  • Maximum punching rate: 600 SPM
  • Maximum sheet size: .250” x 48” x 120”

3 Welding Bays

  • Lincoln Wire-Matic 140 & 250 welder
  • Lincoln Square Wave TIG 355 welder
  • Federal 100 KVA Spot Welder / 30” throat
  • Americor Plate Roller - 5' x 10 ga capacity
  • Timesaver deburring - 36” wide capacity
  • Haeger HP-6 hardware insertion press Auto-feeder
  • Assembly & Testing stations
  • Overhead crane capacity 5 tons
  • Forklift capacity 5,000 lbs.

 

CNC  Machining

(2) OKK VM5 CNC Vertical Machining Centers

  • Travel: 40” (X) x 20” (Y) x 20” (Z)
  • 20 tool magazine, 50 Taper

OKK HM500S CNC Horizontal 4-Axis Machining Center

  • Travel: 24.8” (X) x 24.41” (Y) x 27.95” (Z)
  • Pallet changer
  • 60 tool magazine

Robo Drill D21LiA5

  • Travel: 27.5” (X) x 15.7” (Y) x 13.00” (Z)
  • 24,000 RPM Spindle
  • 21 tool magazine

Hurco VM20 with 4th axis

  • Travel: 40” (X) x 20” (Y) x 20” (Z)
  • 20 tool magazine

(2) Hurco VMX42 with 4th axis

  • Travel: 42” (X) x 24” (Y) x 24” (Z)
  • 24 tool magazine

Hurco VMX64

  • Travel: 64” (X) x 34” (Y) x 30” (Z)
  • 40 tool magazine

(2) Haas VF2YT

  • Travel: 30” (X) x 20” (Y) x 20” (Z)
  • 40 tool magazine

Samsung SL25BMC/1000 CNC lathe with 3” bar feeder

  • Cutting diameter: 14.37”
  • Maximum cutting length: 40.16”
  • Live tooling for drilling and milling operations

Samsung SL20 CNC lathe with 2.6” bar feeder

  • Cutting diameter: 11.80”
  • Maximum cutting length: 20.50”

(2) Samsung SL15 CNC lathe with 1.8” bar feeder

  • Cutting diameter: 11.80”
  • Maximum cuttinglength: 11.80”
  • Maximum swing: 17.70”
  • Bar capacity: 1.8”

Aquamaster Conveyorized Parts Cleaner CB-1200E

  • 12 x 12” capacity

Crystal Clean Heated Aqueous Parts Cleaner

  • 24 x 24 x 4.5” capacity