Sheet metal fabrication services by Wisconsin Metal Parts focus on repetitive, low to high volume and high mix production runs. As a complete tool and die shop, we are skilled in all areas of fabrication including punching, bending, forming, welding, machining and insertion. Many of our processes are automated, such as CNC controls on our punching machine and brake, and automated bending and forming in the punching machine. The maximum sheet size for our 20-ton punching machine is 48” x 96” with a material thickness range of .006” to .25”. Our sweet spot is .030” - .125’ thick material. Our punching equipment can handle tolerances up to ±.001”. The maximum material length on our 85-ton capacity CNC brake is 88”. We accept raw material in sheets, plates, bars, or tubes and are experienced in working with a variety of materials like aluminum, copper, stainless steel, and titanium. Additional services that we provide are hardware insertion, welding, grinding, machining, turning and assembly.
Heat Transfer Products, Headers, Baffles, Tank, Return Tank, Coolant Divider, Header Tube, Header Pipe, Oil Cooler, Air Cooler, Separator Sheet, Corrugated Plates, Thermal Plates, Flange Plate, Base Tube Plate, End Plate, Side, Latching Post, Dimpled, Braze Fixture, Center Frame, End Frame, Skidder Header, Channel, Nose Blocker, Clinched Assembly, Reinforcing Plate, Turbulator, Fluid Plate, Aluminum braze sheets, Header bars, Face bars, Clad materials, Half Tubes, Round Tube Headers, Tank Headers, Flange Headers, Mandrel Pierced Round Tube Headers, Radiators, Condensers, Plate Coolers.
In House Additional Services
Finding out your needs
Problem solving, working with your engineers
Help you spend your money wisely
Engineering
Design
One stop project management
Multiple Production Manufacturing Processes
Production work cells
Assembly, Assembly work cells
Sub Assembly
Hardware Insertion
PEM Insertion
Welding
Spot Welding
Deburring
CNC Machining
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Special Packaging
Modular Fixturing, Custom Fixturing,
Quick Change capabilities
Gaging
Custom Packaging
Efficient inventory tracking and lot controlling
Tracked KPI's (key performance indicators)
Subcontracted Additional Services
Heat Treating
Painting
Plating
Polishing
Double disc grinding
Part washing
Laser
Water Jet
Inspection Services
Smart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe manual CMM
Portable Faro Arm CMM
OGP Optical Comparators
Computerized Linear Height Gage
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages
Pressure Testing
Leak Testing
Quality Standards Met
PPAP
FA Inspection
Lot Controlling
CPK Data
Inventory Control
Kanban
Blankets
Material Consignment
96% On-Time Delivery (Goal of 100%)
Production Volume
Typical Lot sizes 20 to 5,000
pieces production
(Over 5,0000 pieces may be an opportunity to go to a stamping die)
Prototype lot size typically 1 -500 pieces
Typical Lead Times
Within Days
Additional Information
Industries Served
We serve a variety of Original Equipment Manufacturers in industries including;