Visit our booth
May 7 & 8
Schaumburg, IL
Booth #351
Services Fiber Laser Cutting
Services
Custom Metal
Stamping Services
Contract Manufacturing
& Assembly Services
CNC Machining
Services
Electrical Discharge
Machining (EDM)
Services
Sheet Metal Fabrication
Services
CNC Surface &
Form Grinding Services
Prototyping & Reverse
Engineering Services
example projectsStainless Steel Housing CoverBrass Timing WheelsHeat Transfer Industry Production CellsZinc Die Cast Motor HousingSteel Detent PlatesAluminum Enclosure PanelMotor Housing Prototype

Sheet Metal Fabrication Services

Sheet metal fabrication services by Wisconsin Metal Parts focus on repetitive, low to high volume and high mix production runs. As a complete tool and die shop, we are skilled in all areas of fabrication including punching, bending, forming, welding, machining  and insertion.  Many of our processes are automated, such as CNC controls on our punching machine and brake, and automated bending and forming in the punching machine. The maximum sheet size for our 20-ton punching machine is 48” x 96” with a material thickness range of .006” to .25”. Our sweet spot is .030” - .125’ thick material.  Our punching equipment can handle tolerances up to ±.001”. The maximum material length on our 85-ton capacity CNC brake is 88”. We accept raw material in sheets, plates, bars, or tubes and are experienced in working with a variety of materials like aluminum, copper, stainless steel, and titanium. Additional services that we provide are hardware insertion, welding, grinding, machining, turning and assembly.

With our compliment of Laser Cutting, Metal Stamping, CNC Machining , CNC Grinding and Wire EDM we could be a single source for your assembly and sub-assembly needs. Get us involved early and we will help you spend your money wisely.


Metal Fabrication
Metal Fabrication
  Aluminum Enclosure
Aluminum Enclosure
  Steel Shields
Steel Shields

 

 

Wisconsin Metal Parts is ISO 9001:2008 certified. To learn more about our services contact us today or see the table below.

Request a Quote


Sheet Metal Fabrication Services Portfolio



Sheet Metal Fabrication Services Capabilities

General Capabilities  
Contract Manufacturing
Prototypes
Low Volume Metal Stamping
Brake Press Forming
Punching - up to 20 ton capacity
Bending - up to 85 ton capacity
Low or No Tooling Costs
Sheet Metal Fabrication Processes  
Cut
Pierced
Extruded
Embossed
Etched
Formed (Up and Down)
Sheared
Tapped
Grinding
Blending
Deburring
Welding (MIG, TIG, Spot)
Hinges
Bending
Forming
Perforations
Seams
Louvers
PEM Insertion
Hardware Insertion
Automation Capabilities   CNC Controls on Punching Machine 
Brake Auto-feed PEM 
Hardware Insertion Equipment
Automated Bending and Forming in Punching Machine
Manual
Thickness Range (punching machine)   0.006 to 0.25 inch (sweet spot is 0.030-0.060 inch)
Maximum Sheet Metal Width (punching machine)   48 inch
Maximum Sheet Metal Length   96 inch (punching machine)
88 inch (bending)
Tolerance (+/-)(punching machine)   0.001 inch
Materials Used  
Aluminum 7075, 5052, 6061
Brass
Carbon Steels, HRS, CRS, LCS, HSLA
Copper
Exotic Metals
Inconel
Kovar
Galvanized
Precious Metals
Stainless Steel .030-.060
Clad Materials
Sensitive Materials
Shelf Life materials
Raw Material Forms  
Sheet
Plate
Bar
Tube
Typical Sheet Metal Products  

Enclosures
Boxes
Brackets
Raceway
Mounting
Heat Spreader
Plate
Panel
Chassis Plate
PC Board Mount
PC Board Bracket
Heatsink
Filter Tray
Support
Motor Mount
EMI Filter Frame
Case
Base
Rack
Cabinet
Weldment
Handle
RF Shielding
Electromagnetic Shielding
Faraday Cage Components
Heat Transfer Products
Headers
Baffles
Tank
Return Tank
Coolant Divider
Header Tube
Header Pipe
Oil Cooler

Air Cooler
Separator Sheet
Corrugated Plates
Thermal Plates
Flange Plate
Base Tube Plate
End Plate
Side
Latching Post
Dimpled
Braze Fixture
Center Frame
End Frame
Skidder Header
Channel
Nose Blocker
Clinched Assembly
Reinforcing Plate
Turbulator
Fluid Plate
Aluminum Braze Sheets
Header Bars
Face Bars
Clad Materials
Half Tubes
Round Tube Headers
Tank Headers
Flange Headers
Mandrel Pierced Round Tube Headers
Radiators
Condensers
Plate Coolers

In House Additional Services   tbody>
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing  Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking 
Lot Controlling
KPI Tracking 
Subcontracted Additional Services  
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding  
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Inspection Services  
Smart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe manual CMM
Portable Faro Arm CMM
OGP Optical Comparators
Leica Microscopes
Computerized Linear Height Gage
Virtek Laser Inspection System
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages
Pressure Testing
Leak Testing
Quality Standards Met  
ISO 9001:2008
Strong QA Program & Systems
PPAP
FA Inspection
Lot Controlling
CPK Data
Statistical Data Collection
Proven Track Record
Customer Referrals
Customer Testimonials
Inventory Control  
JIT Deliveries
Kanban
Blankets
Material Consignment 
Production Volume  

Prototype (1-500 pieces)
Production (Typically 20 to 5,000 pieces)
(Over 5,0000 pieces may be an opportunity to go to a stamping die)

 
Typical Lead Times   Within Days


Additional Information

Industries Served   We serve a variety of Original Equipment Manufacturers in industries including;

Aerospace
Agriculture
Battery
Electrical Components
Emerging Technology
Defense
Food & Beverage
Fluid Power
Heat Transfer
Industrial Components
Medical
Printing
Water Filtration
Auto Powertrain
Builders Hardware
Telecommunication
Power & Hand Tools
Instruments/Measuring Devices
Marine
Appliances
Motors
Engines
Housings
Assemblies
Pumps
Connectors
Casting Company
Industry Standards Met  
ISO 9001:2008
CAGE Code : 1WSJ0
DUNS : 363862921
NAICS : 33299
Mil-Spec
RoHS
DFARS
Tool, Die,& Machining Association of Wisconsin
Efficiency  
Lean Manufacturing
5S
Production Work Cells
Assembly Work Cells
Continuous Process Improvement
Continuous Cost Reduction
File Formats Accepted  
SolidWorks
VISI-Series (3D Modeling)
AutoCAD (with Die maker)
FASTFORM Advanced (Draw and Form Simulation)
DRBLANK
GibbsCAM
Esprit
DXF
DWG
STEP
IGES

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