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Progressive Die Stamping of Brass Timing Wheels

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Progressive Die Stamping of a Brass Timing Wheels

A brass timing wheel was needed by a defense contractor and they turned to Wisconsin Metal Parts to handle this important die stamping project.  These wheels required us to build the Class A, fully sensored, progressive stamping dies. The stamping process runs at 600 strokes per minute.  The timing wheel measured .34” in diameter and was .018” thick. We maintained manufacturing tolerances of.005” for true position, .0015” for total runout, and hold a 1.33 Cpk over millions of parts. In-process inspections were performed using our Smart Scope Video Measuring Machine to make sure parts were being made to print.  As part of a highly regulated munitions application, final testing of this part was done after the assembly was complete.  This required us to lot control all production parts and hold tolerances tighter than the part print called out to insure the final assembly would not fail.  Our engineering team worked hard along with our customer to put a solid quality and production process plan in place to run these mission critical parts.  We have succeeded where others had failed.  Our customer benefits.

To learn more about this brass timing wheel, please contact Wisconsin Metal Parts or see the table below.

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Project Details of Progressive Stamping Service Performed

Product Description   This brass timing wheel is used within a munitions application that is very highly regulated. Final testing of this part is done once a complete assembly is made, making this a key component in the function of that assembly.

Capabilities Applied/Processes  
Primary:
Progressive Dies
600 SPM
Secondary:
Washing

Equipment Used to Manufacture Brass Timing Wheel   30 Ton Bruderer

Overall Timing Wheel Dimensions   Diameter: Ø.34"
Thickness: .018"

Tightest Tolerances  
True Position of .005"
Total Runout of .0015"
1.33 Cpk

Material Used   Brass

Max Material Finish   63Ra

In process testing/inspection performed  
Smart Scope Video Measuring Machine used for Inspection
First Article, PPAP level 3
Lot Control)
Fully sensored for die protection and part quality
Batch Sample retention
Material certification (Certs)
Certificate of Conformance (COC

Estimated Part Weight   Less Than 1lb

Industry for Use   Defense

Volume   3.2 Million Annually

Delivery Location   Midwest, USA

Standards Met   Customer supplied print, 2D CAD Drawing, MIL-A-2550, ANSI Y14.5M 1982

Product Name   Brass Timing Wheel

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