Visit our booth
May 7 & 8
Schaumburg, IL
Booth #351
Services Fiber Laser Cutting
Services
Custom Metal
Stamping Services
Contract Manufacturing
& Assembly Services
CNC Machining
Services
Electrical Discharge
Machining (EDM)
Services
Sheet Metal Fabrication
Services
CNC Surface &
Form Grinding Services
Prototyping & Reverse
Engineering Services
example projectsStainless Steel Housing Cover1010 Steel Computer ChassisBrass Timing WheelsHeat Transfer Industry Production CellsZinc Die Cast Motor HousingSteel Detent PlatesAluminum Enclosure PanelMotor Housing Prototype

Electrical Discharge Machining (EDM) Services

Working with any electrically conductive material up to 16” thick, Wisconsin Metal Parts supplies Wire Electrical Discharge Machining (WEDM) services for parts such as die and mold components, nozzles, keyways, and actuators.  In addition to tool steels, we are experts at cutting carbide, have equipment dedicated to cutting carbide and can run 24/7. With 4-axis cutting, we can handle parts up to 41.3” x 25.6” x 16.77” with a maximum weight of 1,763 lb.  Our fine wire cutting can produce true shapes and corners down to .001” with a minimum wire diameter of .003”. Our climate controlled Wire EDM Department is able to maintain tolerances as tight as ±.00005”.  We specialize in building Fine Blank tooling.  Our capabilities also include small-hole EDM drilling from .013 - .120” diameter in hard or soft materials. Specializing in difficult-to-make parts and challenging components, we build our own fixtures and produce surface finishes down to 4 Ra” for carbide and 8 Ra” in steel.

With our compliment of Metal Stamping, Fabrication, CNC Machining and CNC Grinding we could be a single source for your assembly and sub-assembly needs. Get us involved early and we will help you spend your money wisely.


Wire EDM Part
Wire EDM Part
  EDM Precision Components
Precision Components
  Unattended Machining

 

Unattended Machining

Wisconsin Metal Parts is ISO 9001:2008 certified. To learn more about our fiber laser cutting services, please contact us today or see the table below.

Request a Quote


Portfolio




Capabilities

EDM Process   EDM Drilling
Small Hole Drilling
Wire Electrodischarge Machining (EDM)
Features  
Agie Progress Machines
Submersible
Auto Threading
Climate Controlled EDM Room
Small Wire Diameter
Micro Wire Machining
Small Hole Drilling (.013 - .120" diameters)
High Precision Components
Tight Tolerance Production
Burr Free Machining
Delicate Machining
Difficult to Make Parts
Challenging Components
Machining Hardened Materials
Machining Soft Materials
High Accuracy Repetitiveness
Submerged Cutting
No Tooling Requirements
Additional Capabilities  

Reverse Engineering
Lights-out machining
24/7 machining Coverage
Fine Blank Tooling

Optimize Carbide Production Life
Expertise in Carbide
Efficient Production Runs Fixturing 
Cutting Axis   4
Maximum Part Length   41.3 inch (Max weight 1763 lb)
Maximum Part Width   25.6 inch
Maximum Part Height   16.77 inch
Maximum Travel Length   19.68 inch
Maximum Travel Width   13.77 inch
Maximum Travel Height   16.77 inch
Minimum Wire Diameter   0.003 inch
Minimum Part Feature   0.001
Fine Wire Cutting 
True Shapes and Corners
Tolerance (+/-)   0.00005 inch
Materials  
Electrical Conductive Materials
Soft Materials
Aluminum
Copper
Brass
Steel
Hardened materials
Tool Steels
CPM-10V
Carbide
Exotic Metals
A-286
Inconel
Invar
Tungsten
Titanium
 Aluminum Alloys
Surface Finish   4 Ra inches Carbide
8 Ra inches Steel
Typical EDM Parts  
Die Components
Mold Components
Nozzles
Orifices
Fine Blank Tooling
Carbide Components
Punches
Die Inserts
Cutting Inserts
Tight Cutting Clearance Dies
Punch Holder
Die Block
Die Chase
Punch Block
Stick Punch
Actuators
Stator
Wire Crimp
Jewelry
Lock Components
Keyways
RF Shielding
Electromagnetic Shielding
Faraday Cage Components
Shield Can
Shield Cover
CDMA Shield
Ferrule Clamp
Probe Holder
Coupler
Fine Blank Dies
Pressure Pads
Counter Punches
In-House Additional Services  
Needs Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing  Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking 
Lot Controlling
KPI Tracking 
Subcontracted Additional Services  
Heat Treating
Painting
Plating
Polishing
Double Disc Grinding
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Inspection Services  
Smart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe Manual CMM
Portable Faro Arm CMM
OGP Optical Comparators
Leica Microscopes
Computerized Linear Height Gage
Virtek Laser Inspection System
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages
Pressure Testing
Leak Testing
Quality Standards Met  
ISO 9001:2008
Strong QA program and systems
PPAP
FA Inspection
Lot Controlling
CPK Data
Statistical Data Collection
Proven Track Record
Customer Referrals 
Customer Testimonials
Inventory Control  
Fast Turnaround
JIT Deliveries
Kanban
Blankets
Material Consignment
Production Volume  
Prototypes (Typically 1-100 pieces)
Prototype to Production
Medium to high volume production (Typically 50 - 50,000)
Lead Time   Components in Days


Additional Information

Industries Served   We serve a variety of Original Equipment Manufacturers in industries including;

Aerospace
Agriculture
Battery
Electrical Components
Emerging Technology
Defense
Food & Beverage
Fluid Power
Heat Transfer
Industrial Components
Medical
Printing
Water Filtration
Auto Powertrain
Builders Hardware
Telecommunication
Power & Hand Tools
Instruments/Measuring Devices
Marine
Appliances
Motors
Engines
Housings
Assemblies
Pumps
Connectors
Casting Company
Industry Standards Met  
ISO 9001:2008
CAGE Code : 1WSJ0
DUNS : 363862921
NAICS : 332710
Mil-Spec
RoHS
DFARS
Tool, Die,& Machining Association of Wisconsin
Efficiency  
Lean Manufacturing
5S
Production Work Cells
Assembly Work Cells
Continuous Process Improvement 
Continuous Cost Reduction
File Formats Accepted  
SolidWorks
VISI-Series (3D Modeling)
AutoCAD (with Diemaker)
FASTFORM Advanced (Draw and Form Simulation)
DRBLANK
GibbsCAM
Esprit
DXF
DWG
STEP
IGES

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