Custom Metal Stamping Services
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Metal Stamping
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Focusing on each customer individually, Wisconsin Metal Parts’ metal stamping services deliver precision metal stampings in quantities from prototype through production runs. While we do run stampings up to .188” thick, our sweet spot is high volume, tight tolerance, precision stampings in a variety of materials from .003”-.060” thick. Our presses have full feed lines and are die sensor protection ready. We run nearly 60 million stampings per year at a 98% on time delivery rate.
Production metal stamping is done using materials including aluminum, brass, copper, bronze, carbon, stainless steels and exotic metals. Our production stamping methods include progressive and single hit dies. Deep draw, mandrel, blanking, cam dies, transfer, louvering, insertion and rolled seam dies are a few areas we have expertise in. Our press capabilities range from 30 to 200 tons. Please see our press specs below for more info. We have the capability to stamp materials from .003” to .188” thick. Parts are fully inspected using our vision systems, optical comparators, CMM equipment and functional gages. Serving a variety of industries such as aerospace, defense, medical and electronics, our stampings can be applied to heat transfer products, military and defense components, and electronic assemblies to name a few.
All of our tooling is designed, built and maintained in-house using our state of the art tool room. We also build gages and inspection fixtures in-house. Being experts in carbide, we have increased the run times of many of our tools between sharpenings. This saves you money on die maintenance and part costs. We also have a full PM program for our equipment and tooling.
Our inspection processes are fully capable of First Article, PPAP, collecting CPK data, lot controlling and functional checks. Tell us what you needs are and we will design a production process to satisfy your application.
With our compliment of CNC Machining, Fabrication, CNC Grinding, Wire EDM and a line of secondary support presses we could be a single source for your assembly and sub-assembly needs.
Get us involved early and we will help you spend your money wisely.
Are you having trouble on a current stamping project?
We have many success stories to share about takeover projects that made the problems go away for our customers.
Did we mention our 98% on-time delivery? Are you satisfied with what you currently get for on-time delivery?
Wisconsin Metal Parts is an ISO 9001:2008 certified company. For more information, please contact us today or see the table below.
Example Metal Stamping Projects
Custom Metal Stamping Capabilities
| PRESS |
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BOLSTER |
RAM |
SHUT HEIGHT |
FEEDER INFO |
UNCOILER INFO |
| STROKE |
SPM |
WIDTH |
DEPTH |
WIDTH |
DEPTH |
MIN |
MAX |
MAX THK |
MAX WIDTH |
MAX OD |
ID |
MAX WEIGHT |
| 30 TON BRUDERER |
1/2" TO 1-1/2" |
0 ~ 600 |
12.8 |
11 |
12" DIA |
|
6.5 |
8 |
0.08 |
4.5 |
45 |
9.5 ~ 20 |
600 |
| 30 TON BRUDERER |
1/2" TO 1-1/2" |
0 ~ 600 |
12.8 |
11 |
12" DIA |
|
6.5 |
8 |
0.08 |
4.5 |
45 |
9.5 ~ 20 |
600 |
| 75 TON BLISS |
8" |
|
60 |
28 |
60 |
22 |
14.5 |
17.5 |
N/A |
N/A |
N/A |
N/A |
N/A |
| 80 TON MINSTER |
5" |
35 |
40 |
26 |
33 |
24 |
9 |
12.5 |
0.078 |
12 |
52 |
15.5 ~ 20.5 |
3000 |
| 100 TON MINSTER (NORTH) |
4" |
0 ~ 250 |
60 |
31 |
55.5 |
18.5 |
11 |
15 |
0.24 |
14 |
72 |
16 ~ 20 |
5000 |
| 100 TON MINSTER (SOUTH) |
5" |
0 ~ 120 |
48 |
31 |
43 |
26.5 |
10 |
14 |
0.13 |
12 |
52 |
15.5 ~ 20.5 |
3000 |
| 175 TON BLISS |
8" |
30 ~ 60 |
83.5 |
30 |
65 |
30 |
14 |
20 |
250 |
N/A |
N/A |
N/A |
N/A |
| 200 TON KOMATSU |
9-3/4" |
0 ~ 50 |
95 |
33 |
72.8 |
25.6 |
15.6 |
19.6 |
0.187 |
18 |
60 |
16 ~ 20 |
5000 |
| General Capabilities |
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Prototype Stampings
Production Metal Stamping
High Speed Metal Stamping
Precision Metal Stamping |
Progressive Die Stamping
High Quality, complex, tight tolerance Stamping
Low volume proto types to high volume progressive dies
Taking over existing stamping projects | |
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| Production Method Used |
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Progressive Dies, Tooling
Mandrel Dies, Tooling
Blanking Dies, Cam Dies
Piercing, Notching, Trimming, Stippling, Lancing, Louvering
Bending, Forming
Coining, Staking
Semi-Perf, Extrusion, Extrude |
Blank & Pushback, Compound Dies
Feed dual material strips in one die
Deep Drawn, Draw Dies
Rolled, seams, clinched
High speed equipment
High speed presses
Press Brake | |
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| Value Added Services |
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Special Packaging
In Die Tapping
Hardware Insertion
PEM Insertion
Assembly, Sub-Assembly
Press Automation
Production work cells
Assembly work cells
Quick Change capabilities |
Automatic Coil Handling
Expertise in high volume carbide cutting inserts (WEDM Carbide link)
Presses and tooling monitored by Protection Sensors
Problem solving, working with your engineers
Help you spend your money wisely
Efficient inventory tracking and lot controlling
98% on-time delivery
Tracked KPI's (key performance indicators) | |
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| Press Rating |
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30 to 200 tons |
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| Max Press Speed |
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600 SPM |
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| Maximum Press Stroke |
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.5 to 9.75 in |
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| Maximum Press Bed Length |
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95 in |
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| Maximum Press Bed Width |
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33 in |
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| Part Thickness |
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.003 to .188 in |
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| Tolerance (+/-) |
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Less than .0005 in |
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| Materials Used |
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Aluminum, 7075, 6061, 5052
Clad materials
Brass
Carbon Steels, HRS, CRS, LCS
HSLA
Copper
Beryllium Copper
Bronze
Phosphorous Bronze, Phosphor Bronze, Foz Bronze |
Exotic Metals
Galvanized
Precious Metals
Stainless Steel, SS
Nikrothal
Sensitive materials
Shelf life materials | |
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| Typical Stamping Products |
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- Heat Transfer Products, Headers, Baffles, Tank, Return Tank, Coolant Divider, Header Tube, Header Pipe, Oil Cooler, Air Cooler, Separator Sheet, Corrugated Plates, Thermal Plates, Flange Plate, Base Tube Plate, End Plate, Side, Latching Post, Dimpled, Braze Fixture, Center Frame, End Frame, Skidder Header, Channel, Nose Blocker, Clinched Assembly, Reinforcing Plate, Turbulator, Fluid Plate, Aluminum braze sheets, Header bars, Face bars, Clad materials, Half Tubes, Round Tube Headers, Tank Headers, Flange Headers, Mandrel Pierced Round Tube Headers, Radiators, Condensers, Plate Coolers.
- Fuse Components, Fuze Components, Probe Cap, Cap, Ordinance Components, Munitions Components, Timing Components
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- Brackets, Kovar Flexure Ring, Kovar Ground Shield, Kovar Lead, Arc runner, Leads, Lead Frame, Terminals, Connectors, Electrical Components, Solenoid Bodies, Electric Resistance Stampings, Nikrothal Stampings, Thermocouple Stampings, Armature Shaft Clips, Back-Up Washer, Pad Holder, Rib Plate, Bearing Cover, Seal Plate, Backing Plate, Stud Plate, Retainer Pad, Cam Bar, Cam Lever, Backing Plate, Cover Plate, Copper Shields, Brake Components, Retainer Springs, Flat Springs, Spring Bracket, C-Frames, Frames, Armatures, Lock Components, Cans, Cases, Enclosures, Lever, Thermostat, Assemblies, Sub-Assemblies, Retainer Ring, Flared Tubes, Disc, Brush Back, Broom Head, Gears, Seats, Spring Seats, Retainers, Drawn Cups, Exhaust Flanges, Gaskets, Battery Terminals, Brush Terminals, Running dual materials in one part, Running two strips, Combine two materials in one part.
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| In House Additional Services |
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Finding out your needs
Engineering
Design
One stop project management
Multiple Production Manufacturing Processes
CNC Machining
Drilling
Tapping
Assembly
Sub Assembly
PEM Insertion |
Hardware insertion
Deburring
Finishing
Welding
Spot welding
Special Packaging
Tooling
Die Building
Die Maintenance
Die PM Programs
Press PM programs | |
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| Subcontracted Additional Services |
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Heat Treating
Painting
Plating
Polishing |
Double disc grinding
Part washing
Laser
Water Jet | |
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| Inspection Services |
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Smart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe manual CMM
Portable Faro Arm CMM
OGP Optical Comparators
Leica Microscopes |
Computerized Linear Height Gage
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages | |
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| Quality Standards Met |
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ISO 9001:2008
Strong QA program and systems
PPAP
FA Inspection
Lot Controlling |
CPK Data
Statistical data collection
Proven Track Record
Customer Referrals and Testimonials | |
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| Inventory Control |
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JIT Deliveries
Kanban
Blankets |
Material Consignment
98% On-Time Delivery (Goal of 100%) | |
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| Production Volume |
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Prototype through Production
Medium to long run metal stampings |
Expertise in high volume carbide cutting inserts (WEDM Carbide link) | |
Additional Information
| Industries Served |
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We serve a variety of Original Equipment Manufacturers in industries including;
Aerospace
Agriculture
Battery
Electrical Components, Electronic Components
Emerging Technology
Military & Defense
Food & Beverage |
Fluid Power
Heat Transfer, Oil Cooler, Air Cooler
Industrial Components
Medical
Printing
Water Filtration | |
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| Industry Standards |
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ISO 9001:2008
CAGE Code : 1WSJ0
DUNS : 363862921
NAICS : 332116
Mil-Spec |
RoHS
DFARS
Precision Metalforming Association (PMA) Member
Tool, Die,& Machining Association of Wisconsin | |
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| Efficiency |
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Lean Manufacturing
5S
Production work cells |
Assembly work cells
Continuous process improvement and cost reduction | |
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| File Formats Accepted |
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VISI-Series (3D Modeling)
AutoCAD (with Die maker)
FASTFORM Advanced (Draw and Form Simulation)
DRBLANK
GibbsCAM
Esprit |
SolidWorks
DXF
DWG
STEP
IGES | |
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